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About Us
A recent venture between Gulf Copper an “Employee Owned Company” founded in 1948 operating in Texas and Van Dam a Venezuelan “Family Owned Company” founded in 1955 fashioned a new LLC company, “GC Van Dam”.
The Gulf Copper and Van Dam team bring over 130 years of experience to the industry and offer a distinct alternative for Gulf Coast, Central America and Caribbean mid- stream and down-stream projects. Collectively our deep water facilities and services.
Industrias Metalurgicas Van Dam is a leading South American Heavy Steel Fabricator, Foundedin 1955 with Experience Pressure Vessels, Heat Exchangers, Process Skids, Tanks , Solid HandlingSystems, Steel Structures for the Oil & Gas Industry, Hydro & Thermal Electrical Plants, CementPlants, Steel Mills, Aluminium Smelters. With a strong Manufacturing & Project ManagementKnowledge. The company has exported to South / Central America and the Caribbean as well asUSA, Canada and South Africa.Gulf Copper & Manufacturing Corporation Founded in 1948,is an employee-owned company,repairs and refurbishes marine vessels and offshore rigs and fabricates ancillary components. Thecompany operates strategically located shipyards, dry-docks and fabrication facilities along the U.S.Gulf Coast. Gulf Copper serves the oil and gas, marine transportation, refining, petrochemicalmarkets in addition to the United States government.Industrias Metalurgicas Van Dam Gulf Copper Alliance: Creates an enterprise with the expertise ofFabrication of Onshore & Offshore Equipment's, the knowledge of the Latin American Market as wellas the North American and Mexico plus having three excellent yards facilities with direct access tocalm waters that allow us to manufacture Big & Heavy equipment to be transported to any part ofthe world. Also being proximate to the world Hub of refineries allow us to be close to our clientsand serve them better
INDUSTRIAS METALURGICAS VAN DAM
LEADING LATIN & AMERICANCOMPANY IN HEAVY STEEL CONSTRUCTION
PRESSURE VESSELS, HEAT EXCHANGERS, TANKSEQUIPMENTS FOR THE ON/OFFSHORE ENERGY SECTOR
Multicentro Empresarial del Este, Av Frscode Miranda, Torre Miranda, Piso 8 Ofic 83A, Chacao – Caracas, Venezuela Phone : +58-212-2639157, Cell +58-4142541800Fax:+58-212-2637175Emilio Van Dam vandam.emilio@gmail.com
14825 St. Mary's Lane Suite 200Houston, TX 77079, USAO: 281-7524835 Cel +1-5615421528Emilio Van Dam vandam.emilio@gmail.com
Calle Castello 41, Piso 2A,Madrid, 28001 - SpainCel España: +34-618702980vandam.emilio@gmail.com
Facility Locations
The La Victoria Plant is built on a parcel of 181.690 sq. meters; the industrial sheds cover 34.685 sq. meters. This rooved area contains the most modern and sophisticated machinery and equipment.
VAN DAM PLANT & LOCATION- Shop is 110 Km from PuertoCabello PortAnnual production capacity:- 15,000 tons of steel structures-600,000 productive man-hoursStaff :-250 ~ 400 persons- Contracts:- South, Central America & theCaribbean
Facility Locations: USA Texas & Louisiana
118 East Highway 361Port Aransas, TX 78373
Port A
Scope of Production
Process Equipment, oil, Gas, Chemical, Petro Chemical: API & AWWA Storage tanks, ASME ( “U” &“R” ) Pressure vessels, Heat Exchangers, Reactors, Distillation towers, Steel structures. Separators, Silos, Solid Handling Systems(Conveyors, Reclaimers, Shiploaders) , Storage TanksHydro & Thermo Power Plants: Penstocks, Gates, Viaducts, Bridges, Cofferdams, Boilers, Heaters, Condensers Heat Exchangers, Cranes, Flue Gas Ducts, silos.Steel Mills Mining: Direct Reduction, reactors, Reformer, furnaces, Reclaimers, Conveyors, Buildings, Gas Tanks, and Bins.Shipyards, Ports: Floating piers, Barges, Portal cranes, container cranes, Dry dock gates, Bridges, Warehouses.Public Works: Viaducts, Bridges, Wagons, Platforms, buildings, Hangars, Conveyors, Pre Fabricated Buildings, Warehouses, Commercial Centers.Cement Plants: Hoppers, Bins, Buildings, platforms, ducts, conveyors, Equipment.Aluminum Mills: Reduction cells (Potshels), buildings. potshelsuperstructure, lifting beams, silos, conveyors, dust collection systems.Paper mills, Breweries, Sugar plants: Buildings, Tanks, pressure vessels, Reactors, conveyors.
Engineering & Procurement
Multi-discipline services– structural buildings– mechanical– tanks– pressure vessels & Skids– bridges
Mechanical & ThermalDesignPartnerWork safely to-day and every day VAN DAM GROUPProcurement― World wide basis― Vendor evaluation― Purchasing― Inspection― Expediting― Logistics
On large projects Van Dam may co-ordinate with an Engineering
Engineering• SAP 90• MBP• ETABS• CODEWARE/ COMPRESS• HTRI
Structure & VesselsDetailed engineering– structure– equipment– tanks– pressure vessels– Aluminum Potshels– Coke Handling systems– Heat Exchanger
VAN DAM GROUP
Production Facilities
PRODUCTION FACILITIES• Quality Control
• Equipment
Quality & Engineering Certificates Venezuela
Welders Qualifications :– AWS– ASME “U” Div 1 , Div 2 & S– National Board “R”– ASME Quality System Certified since 1970– We have reached the 1400 Stamped vessels– ISO 9000: Audited by INTEVEP (PDVSA)– HTRI Heat Transfer Research Inc. Since 2006
Quality & Engineering Certificates Gulf Copper
Welders Qualifications :– AWS– ASME “U” Div 1– ASME Quality System Certified– ISO 9000: Certified ISOQAR Quality Assured
Non Destructive Testing
Magnetic Test Ultrasonic Test Hardness Test Liquid Penetrants
Radiography Positive Material Identification “PMI”, we are able to test Alloy Materials and confirm Chemistry Composition
Venezuela Production Facilities
Van Dam Group
LocationDirect access waterSite areaCovered fabrication shopCovered storage areaWarehousePainting shot BlastingHeat treatmentRolling capacityMaximum load-out capacityMaximum Press Brake
Productive personnel- Fabrication shop- Erection site- Management / Admin. / Proj.Quality control
La Victoria 80 km From Caracas110 Km at Puerto Cabello64,000 m²26,000 m²9,000 m²7,000 m²Yes4.5m x 4.5m x 14m3 m x 42 mm150 tons2,500 tons250~40020~100308 to 20
LA VICTORIA SHOP
Venezuela Equipment
2,500 Mton Press Brake
Stress Relief Oven 4, 5x4.5 x 14mts
Heavy Duty Plate Rollers
Boring Mill
Multi Torch Flame Cutting
Shot Blasting & Painting
96” Vertical Boring Mill CNC Drilling Machine
Conpustep Drill CAD/CAM
Tanaka Optical Pantograph
CNC 3 Axis Drill Automatic Saw Beam Welding
• Primary markets are offshore exploration, brown water vesselrepair, inland vessel repair, oil & gas, and structural fabrication• Currently with three waterfront facilities and two additional officeand shop locations• Specialty fabrication capabilities with expanded shop area• Operating two drydocks – 1200 and 3800 tons• Completed refurbishing one drydock – 10,000 tons (380 x 116 ft )• Production personnel – 125 to 225 depending upon activity• Administrative staff – 20 people• Corporate offices also located in Port Arthur
Port Arthur Operations
Port Arthur Central Yard Fabrication Shops & Drydocks
Port Arthur South Yard Shops & 10,000 Ton Drydock
Galveston Operations
• 100+ acre facility leased from the Port of Galveston on Pelican Island – 9miles from sea buoy• Operating one large drydock approx. 25,000 ton capacity (350 x 225 ft.)• 4,000+ feet of pier space at 25 to 35 feet of water depth• New fabrication facility with large plasma table, plate roll and press brake• Current level of production personnel – 400. Previously worked to amaximum of 1200 people• Administrative staff – 40 people• Five acres subleased to Rolls Royce for primary North American thrusteroverhaul facility• Additional acreage available for sublease to strategic suppliers/customers
Galveston Facility
Galveston Fabrication Equipment
• ACCURPRESS, 24’ Long 1000 Ton Press Brake• MESSER TITAN II, 14/4 Plasma/Acetylene Cutting System with
Four Heads• and Two (2) 43’ X 15’ Tables• HYD-MECH, 24” CNC Saw with 48” Stroke Auto-Feed• Submerged-Arc Welding Systems• GEKA Hydracrop, Hydraulic Ironworkers• Masteel Hydraulic Shear, 10’ x ½” Capacity• Four Roll Double Pinch Hydraulic Plate Roll Designed for High
Capacity• Plate Rolling; Usable Effective Roll Length = 10’; Top Roll
Diameter = 26.00”• Durma PBH 240 Profile Bending Rolls “Angle Roll”
Galveston Fabrication Equipment
Buildings & Structures
Bridges
SUSPENDED BRIDGE OVER
PEREIRA CABLE STAYED BRIDGE COLUMBIA
RAILROAD &HWY BRIDGE OVER CARONI RIVER
SIGNIFICANT ACHIEVEMENTS
PDVSA CRPABSORTION TOWERL: 55 m ( 180,5’ ) ,OD : 3.7 m ( 12.1’)Weight w/ internals: 270 M TonsInsulation Thickness: 3” coveredwith Aluminum Sheet.COMPLEJO REFINADORPARAGUANA
Stripper ColumnCitgo Lemont36 m USA
FLAIRS, STACKS, HEATERS
Equipment delivered with Castables poured at shop floor
Stacks 140 Mtons St. Croix English Virgin Islands
Mining Coker Handling Systems
Tubular Galleries
Bechtel (Hess Oil) Refinery US Virgin Island
Heat Exchangers & Air Collers Cladded & Alloy Equipment
Riser Cone Diameter 7.2 m SA 347 H S.S
Very Heavy Vessels Alloyed Carbon Steel + Stainless Steel Overlay SA 387-11 CL2 + Cladding SA 347
U Tubes, 2964 Drills Tubes Inconel 625 (SB 444-1) & TubesheetsSA336-304 Forges SA336 F11-CL3
Special Stainless Equipment
PETROPIAR (AMERIVEN)90 Nozzles, Internal Heating Coils
Stainless Steel SA 321(High Temperature)
DISCHARGE SCRUBBER Stainless SteelEl Palito Refinery PDVSA Riser Cone Diameter 7.2m,
SA347H (High Temperature Stainless Steel)
Significant Achievements
Duke Flour Energy 8 Silos for AESThermoelectrical Plant atLas Mareas Puerto Rico
Hydro-Thermo Electricals
Penstocks at Raul Leoni in Guri Dam
Fluidayzed Bed Heat ExchangerThermo Electrical Plant AES, Las Mareas PUERTO RICO
Production of Coker HovensaSt. Croix VIRGIN ISLANDS
Overhead Crane 750Mt HITACHI Technology
Tanks
Engineering, Soil Studies, Civil Works, Procurement, Fabrication & Construction
Tanks API- 650, 653, 620, 12F,12D, AWWA
Offshore Fabrication Projects
Offshore Fabrication Projects
Owner: Sofec
Gulf Copper’s Port Arthur facility earlier thisyear completed a unique 18-month project tobuild the five massive buoys for SOFEC, buoyswhich will be used to offload liquid productsuch as diesel or gasoline in places lackingdeep-water ports.
The massive buoys pictured here are CatenaryAnchor Leg Mooring System, or CALM buoys,and SOFEC is a global leader in the supply ofCALM and SALM terminals globally. Each unitweighs in at 230-260 tons (depending on thenumber of heads) and the floating hull of thebuoy is tethered to the ocean floor offshore ofa storage or processing facility.
Sofec Calm Buoys
Gulf Copper Projects
Fred Olsen I Stack Frame 2-3
Calm Buoy Integration 2
GE Atwood Frame 1
5 Skids CUROCURO Project Petrosucre (PD/VSA/ Conoco Phillips) Heat Exchanger, Fuel, Gas, LP/HP Scrubber, Crude Oil
Process Skids
Pkg#
PO Tag N° Origin Qty Length Width Height Area M3
43 4504949816 CPF Fuel Gas Treatment Skid PDA-A-4000
La VictoriaEstadoAragua
1 6.90 6.20 4.30 36 131.69
048 4504949848 CPF Shell & Tube Heat Exchangers Skid1005/1030 PDA-A-1210A/B PDA-E-1040 A/B/C/D
La VictoriaEstadoAragua
1 13.80 6.10 3.50 84.18 234.63
133 4504950023 CPF Crude Oil SurgeDrum & Crude OilRecyclePDA-A-1300
La VictoriaEstadoAragua
1 2.40 2.50 6.96 6.96 54.68
558 4505685135 CPF HP/LP FlareScrubber Skid
La VictoriaEstadoAragua
1 8.93 2.75 2.97 24.68 72.94
Worldwide Implantations
USA
Canada
EL SALVADOR
COSTA RICA
PANAMA
ARUBA
CURASAO
DOMINICAN REPUBLIC
PUERTO RICO
SURINAM
COLOMBIA
VENEZUELA
TRINIDAD
SOUTH AFRICA
Thank You!
IT WILL BE A PLEASURE TO KNOW YOUR REQUIREMENTS & GIVE YOU OUR BEST SOLUTIONS
vandam.emilio@gmail.com
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