Calculador de Condiciones de Corte

7/27/2019 Calculador de Condiciones de Corte

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Ingersol l Cutt ing Tool Comp any

Cutter / Insert Comparison Report

10/4/2013

Machine Description

Part Number

4 12 470 493 65 0.1383 0.0115 4 0.118 30.68 20 0.31 51%0.0000 0.0000

EffectiveCutter

Dia

Numberof

EffectiveInserts

SpindleRPM

CutterSurfaceSpeed

perMinute

MachineFeed

Rate inCut.

Inchesper

Minute

CutterAdvance

perSpindle

Revolution

CutterAdvance

perCuttingEdge

Width ofCut

Depthof Cut

MetalRemoval Rate inCubicInches

perMinute

Lengthof Feed

Minutesin cut

ProductivityImprovement

4 12 480 503 43 0.089583 0.0075 4 0.118 20.296 20 0.47 -34%

Reported by:

RAUL NOE NAJERA

Application notes:

The current tool allows only an .010 to .015" Width of Cut. This requires 25 passes across the 20" part or 500" of feed. The proposedtool machines the part in 4 passes or 80" of feed.

HardnessFca cast grey 25 hrc

6K2A04R01

LPE324-03

708

Current Cutter Insert Part Number,Grade and Hone

43H010107 cutter,43H01019 insert

5x8 mitsubishi

rough seat bearing capManufacturer/Description

Customer Name

Proposed Cutter Insert Part Number,Grade and Hone

Transfer Machine AT037 9R

Nissan Mexicana

Part Identification

Part Material

Cylinder block

no


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Ingersol l Cutt ing Tool Comp any

Cutter / Insert Comparison Report

10/4/2013

CoolantNo Coolant


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Ingersol l Cut t ing Tool Com pany

True Cost Analysis

10/4/2013

Customer Name

Machine Description

Part Identification

Part Material

Current Note Proposed Note

1 Machine Burden Rate $/min 2.00$ 2.00$2 Feedrate in/min 43 653 Index/Change time minutes 0.5 0.54 Parts per index number 1 15 Length of cutter travel inches 20 206 Length of tool life inches 20 20

7 Spindles/Machine number 18 Feed time per Part minutes 0.47 0.319 Machine cost per Part $ 1.93$ 1.62$

10 Annual production number 240,000 240,00011 Purchase price of tool $ 15.00$ 12.00$12 Grinds or Indexes per tool Number 4 813 Tools required for Annual Production number 60,000.00 30,000.0014 Tool cost per piece $ 3.750$ 1.500$

15 Tool Room burden rate $/min 1.50$ 1.50$16 Tool Room Index time minutes 0 0

17 Tool index cost $ -$ -$

18 Parts per index number 1 119 Inserts to load cutter Number 12 12

20 Cutting edges per insert number 4 821 Cost each $ 15.00$ 12.00$22 Inserts for Annual Production number 720,000 360,00023 Insert cost for Annual Production $ 10,800,000.00$ 4,320,000.00$24 Insert/Blade cost per piece $ 45.000$ 18.000$

25 Total tool cost per piece $ 48.750$ 19.500$

26 Machine and Tool cost per piece $ 50.680$ 21.115$

Submitted by Per part 29.56$

RAUL NOE NAJERA AnnuallyPercent 58%

Durable Tooling Cost

Machine Cost

7,095,563.51$

Savings

Cutter Maintenance Cost

Insert Cost

Tool Cost

Machine and Tool Cost


Cylinder block

Nissan Mexicana

Fca cast grey

rough seat bearing cap 6K2A04R01


4/6


True Cost Analysis

10/4/2013

Customer Name

Machine Description

Part Identification

Part Material


1 Machine Burden Rate $/min 2.00$ 2.00$2 Feedrate in/min 43 653 Index/Change time minutes 0.5 0.54 Parts per index number 50 855 Length of cutter travel inches 20 206 Length of tool life inches 1000 1700

7 Spindles/Machine number 18 Feed time per Part minutes 0.47 0.319 Machine cost per Part $ 0.95$ 0.63$

10 Annual production number 10,000 10,00011 Purchase price of tool $ 600.00$ 550.00$12 Grinds or Indexes per tool Number 1,000 1,00013 Tools required for Annual Production number 0.20 0.1214 Tool cost per piece $ 0.012$ 0.006$

15 Tool Room burden rate $/min 1.50$ 1.50$16 Tool Room Index time minutes 15 20

17 Tool index cost $ 22.50$ 30.00$

18 Parts per index number 50 8519 Inserts to load cutter Number

20 Cutting edges per insert number 4 421 Cost each $ 7.97$ 6.87$22 Inserts for Annual Production number 0 023 Insert cost for Annual Production $ -$ -$24 Insert/Blade cost per piece $ -$ -$

25 Parts per index number 50 8526 Inserts to load cutter Number 27 Cutting edges per insert number 4 428 Cost each $ 7.97$ 6.87$29 Inserts for Annual Production number 0 030 Insert cost for Annual Production $ -$ -$31 Insert/Blade cost per piece $ -$ -$



Submitted by Per part 0.10$RAUL NOE NAJERA Annually

Percent 22%

Machine Cost


Savings

Insert 2 Cost

1,025.88$


Insert 1 Cost

Tool Cost


Nissan Mexicana


Cylinder block

Fca cast grey

rough seat bearing

cap 6K2A04R01


5/6


True Cost Analysis

10/4/2013

Customer Name

Machine Description

Part Identification

Part Material


1 Machine Burden Rate $/min 2.00$ 2.00$2 Feedrate in/min 43 653 Index/Change time minutes 0.5 0.5

4 Parts per index number 50 855 Length of cutter travel inches 20 206 Length of tool life inches 1000 1700

7 Spindles/Machine number 1

8 Feed time per Part minutes 0.47 0.319 Machine cost per Part $ 0.95$ 0.63$

10 Annual production number 10,000 10,00011 Purchase price of tool $ 600.00$ 550.00$12 Grinds or Indexes per tool Number 1,000 1,00013 Tools required for Annual Production number 0.20 0.1214 Tool cost per piece $ 0.012$ 0.006$

15 Tool Room burden rate $/min 1.50$ 1.50$16 Tool Room Index time minutes 15 2017 Tool index cost $ 22.50$ 30.00$

Machine Cost



Nissan Mexicana


Cylinder block

Fca cast grey

rough seatbearing cap 6K2A04R01

Page 5 of 2


6/6


True Cost Analysis

10/4/2013

18 Parts per index number 50 8519 Inserts to load cutter Number

20 Cutting edges per insert number 4 421 Cost each $ 7.97$ 6.87$22 Inserts for Annual Production number 0 023 Insert cost for Annual Production $ -$ -$

24 Insert/Blade cost per piece $ -$ -$





Submitted by Per part 0.10$RAUL NOE NAJERA Annually

Percent 22%


Savings

Insert 3 Cost

1,025.88$

Insert 1 Cost

Insert 2 Cost

Tool Cost

Page 6 of 2

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Calculador de Condiciones de Corte