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Protech is recognized as a “Professional ,Vast Know How and CommittedTooling and Molding Solution Provider to the Medical, Healthcare, Personal Care Industries. Work philosophy : “Right First TimeProtech delivers tooling so that your ……. Mold Lowest process cycle times, balanced and optimized cavity filling, stress free parts, flash free parts, wide processing window, and Adaptable to automation, fully automatic cycles, repetitive dimensional

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Page 1: Company presentation

Protech is recognized as a “Professional ,Vast Know How and Committed”  Tooling and Molding Solution Provider to the Medical, Healthcare, Personal Care Industries.

Work philosophy : “Right First Time” 

Protech delivers tooling so that your ……. Mold 

• Lowest process cycle times, • balanced and optimized cavity filling, • stress free parts, flash free parts, • wide processing window, and • Adaptable to automation, fully automatic cycles, repetitive 

dimensional

Page 2: Company presentation

Protech History :

. Mr.Wu  Found Protech Precision  Mold Ltd.Total Floor Area : 150㎡.

• Expand size to 3600 ㎡•Recognized by Nypro as  “A” level Tooling Supplier for Nokia, Microsoft, Plantronics & J&J Lifescan

. 2‐shots Mold (4 cavity~8 cavity) . .  High Cavitations Mold ( 32 cavity)

. Stack Mold (8+8 cavity)

. Medical Mold ( 32 & 48 cavity)

Move to new facility (22,000 ㎡)• 3600㎡ , Tooling Facility• 1000㎡White Room Molding • 250㎡ ISO 8 Cleanroom Molding

ProTech MoldRIGHT FIRST TIME

. ISO 9001. ISO 14001 Certified

1999 2002 2005 2007 2009 2013

Company History

2016

. ISO 13485 Certified

Page 3: Company presentation

•Total members and years of experience:Design Supervisor                      1                     +15 yearsSr. Designer 3                     + 10 yearsDesigner 2                     + 3 yearsProject team                               4                     + 5 ~ 10 yearsTool Shop Supervisor 1 +15 years

• Sr. Programer 3                     +10 years• Programer 3                      + 5 years•Machinist  55                     +5 ~ 10 years• Technician 5 

•Mold Test Eng. 3 + 5 ~ 15 years• Quality 8• Finance & HR                           5• Others 15  Total : 120   

ProTech MoldRIGHT FIRST TIME

Page 4: Company presentation

Sales Turnover

60%

30%

5%

5%

ProTech MoldRIGHT FIRST TIME

2014/2015

40%

30%

10%

20%

2012/2013

Page 5: Company presentation

ProTech MoldRIGHT FIRST TIME

Page 6: Company presentation

ProTech MoldRIGHT FIRST TIME

Page 7: Company presentation

ProTech MoldRIGHT FIRST TIME

Page 8: Company presentation

Plastic Mold Mapping

Feasibility Study/ESI‐ Product Performance‐Molding Possibility‐Molding Performance‐ Tool Performance

1

2 Process Mapping‐ Project Milestone‐Mold Design‐Mold Validation Protocol (IQ, OQ)‐ Gauge R&R 

34

Validating & Improving

5

Tooling Manufacturing‐Weekly update with photos‐ Project Milestone update

In House mold trail and measuring‐ Steel Report‐ Scientific Molding‐ FAI‐‐ Short term Cpk

6

Mold Validation‐Long term Cpk‐ OQ‐PQ

DQDFMEADFMMold Flow

ProTech ‘s Engineering

ProTech MoldRIGHT FIRST TIME

Page 9: Company presentation

ProTech MoldRIGHT FIRST TIME

ValidationMaster Plan

VMB

FunctionalSpecification

Design Review(s)and Design

Qualification (DQ)

Construction

Testing andDocumentation

Preparattion

FAT / SAT asApplicable IQ

OQ

PQ

Validation Summary Report and Approval

Development andValidation Activities

Mold TRANSFER/SHIPMENT

Computer SoftwareValidation/ Source

Code Review asapplicable

Medical & Healthcare Life Cycle Activities

User, FunctionalRequirements

ValidationAcceptable? Yes

YesEquipmentReady forValidation?

No

No

Page 10: Company presentation

Mold Assembly Floor

ProTech MoldRIGHT FIRST TIME

WEDM and EDM Department

CNC Department

Page 11: Company presentation

ProTech Mold

CNC JIG GRINDING HAUSER S50 YASDA JIG BORING 950V

Page 12: Company presentation

WEDM

2 sets 

Machine ModelAGIECUT ROGRESSAGIECUT VERTEX

EDM

6 sets 

Machine ModelAGIE EXACTMAKINO EDNC65MAKINO EDAF 3MAKINO EDGE3

GRINDING

7 sets 

Machine ModelOKASHIMA HB614SAOKASHIMA HB618SAOKUMA A0878JONE&SHIPMAN540ZIERSCH ZT715ZIERSCH ZT48

CNC

6 sets 

Machine ModelHARDINGE RS51MSY SP LATHEMAKINO V33YASDA  JIGBORER 950VHAUSER S50

• State-of-the-art equipment• Climate Control Workshop, HVAC system

MANUFACTURINGProTech MoldRIGHT FIRST TIME

Page 13: Company presentation

MOLDINGProTech MoldRIGHT FIRST TIME

a) 11 sets Molding Machine, Clamping Force from 50T – 350Tb) Climate Controlc) 1000㎡ White Room molding floor, 1800㎡ expandable spaced) 250 ㎡ ISO 8 Molding Floore) 24/6 available

Page 14: Company presentation

11 sets Molding Machine, Clamping Force from 50T – 350T.

SUMITOMO SE50DU (Clamping force 50T) – 4

SUMITOMO SE75DUZ (Clamping force 75T) – 2

SUMITOMO SE130DUZ (Clamping force 130T) – 1

SODICK LA60HSP (Clamping force 60T) – 1

DEMAG C100 (Clamping force 100T) – 1

JSW J55 EL3 UPS (Clamping force 55T) – 1

JSW J350 EL3 UPS (Clamping force 350T) – 1

MOLDINGProTech MoldRIGHT FIRST TIME

Page 15: Company presentation

Measuring Equipment

Equipment List in Measuring Department:

1. ZEISS CMM SPECTRUM 700 (0.0015mm) - 1 unit2. ZEISS CMM CONTURA (0.001mm) - 1 unit3. ZEISS CMM MICURA (0.0005mm) - 1 unit4. Projector, TOPCON VP-3000 - 1 unit5. TOOL MICROSCOP - 1 unit6. High Gauge, TESA MICR-HITE600 - 1 unit7. ROCKWELL Hardness Tester - 1 unit

100% in‐house capability

2D/3D measurements

Climate Control (20 ℃ )

ProTech MoldRIGHT FIRST TIME

Page 16: Company presentation

WHY PROTECH ?

ProTech MoldRIGHT FIRST TIME

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ProTech MoldRIGHT FIRST TIME

Familiar with IQ, OQ and PQ

Benchmark Performance. Optimize cooling time, recovery and Cycle time.

Mold commissioning, Average record of Cpk >1.67

100% interchangeability mold inserts

100% On Schedule

Professional Program Management

Effective Response and Service

Page 18: Company presentation

Sales and Manufacturing siteAddress :4B, Jiujiu Industrial Road, Minzhu Jiujiu Industrial Zone, Xihuan Road,

Shajing, Baoan, Shenzhen, CHINA

Tel : 0086-0755-27298129 Fax : 0086-0755-27297709

Sales Contact:

Stephen Chong

Sales Manager

Protech Precision Mold – Right First Time

+ 86-18938697883|[email protected]

Website : www.protech-mold.com.cn

ProTech MoldRIGHT FIRST TIME

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ProTech MoldRIGHT FIRST TIME