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8/17/2019 Presentasi Sabtuan - Inst
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INSTRUMENTATION PROJECTSPECIFICATION AND DESIGN
8/17/2019 Presentasi Sabtuan - Inst
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CORE OF INSTRUMENTATION
Field Instruments
Controller (DCS, PLC,
S!et" PLC#
Finl elements
Instrumenttion $%lin&
S!et" instruments
FGD s"stem
F$ilit" Se$urit" Control
S"stem 'Communi$tion S"stemnd CCT
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Field Instrument
Anlo& mesurement )
Le*el, +ressure, tem+erture, mss or *olume !lo,nlit"$l, *i%rtion, s+eed mesurement-
Field ele$troni$ instruments ' Field instrument&u&es
Di&itl mesurement )
Pressure, !lo, ' le*el sit$.
En*ironment en$losure NEMA /0 1 IP23 (For ll !ield instruments#
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Field Instrument
E0+losion en$losure (!or !ield ele$troni$ instrument#
Suit%le !or Flme +roo! Clss I 4one I ) E0 d, e0$e+t !or *i%rtion sensor, E0 nA (Non s+r5in& Cls I 4one 6#
SIL re7uirement
Minimum SIL86 $erti!ied !or ll !ield instruments in+ro$ess re o! Ammoni +lnt, Ure +lnt, ' Gsmeterin& sttion
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Field Instrument
All +ro$ess trnsmitter re ele$troni$ / 9 6: mASMART ;rt +roto$ol
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Field Instrument
EMI ' RFI +rote$tion (sour$e ) ;P, rdio,et$#
Field stren&t. o! minimum
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Field Instrument
;rs. en*ironment +rote$tion
All !ield instruments $o*ered it. indi*idul+rote$tion %o0, solr rdition resistnt, it. &lss
indo
Pro$ess $onne$ted instrumenttion
min- SS>
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Controller (DCS, PLC, S!et" PLC, Anti sur&e $ontrol,Per!ormn$e $ontrol, M$.ine monitorin&, FGD $ontrol
Controller
• DCS $ontroller !or Ammoni, Ure, nd Ser*i$eunit
•
S!et" PLC !or Ammoni ' Ure• PLC !or Demin +lnt, @&&in&, ;AC
• Rottin& m$.ine monitorin&, nti sur&e $ontrol, 's+eed $ontrol !or Air, Re!ri&ernt, Nturl Gs,S"nt.esis Gs, ' CO6 Com+ressors (ITCC i! n"#
• FGD s"stem !or Pro$ess Are, SS, ' Min $ontrol %uildin&
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Controller (DCS, PLC, S!et" PLC, Anti sur&e $ontrol,Per!ormn$e $ontrol, M$.ine monitorin&, FGD $ontrol
Corrosion tmos+.ere $lss
min G6 $orrosion $lss
Poer su++l" )
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Finl Elements
l*e (Control ' S.utdon#
• A$tutor (S+rin& o++ose di+.r&m, S+rin&8return+iston $tutor, ' ele$tri$ $tutor#
IA m0imum desi&n / 5&=$m6
IA su++l" +ressure $onne$tion B or B NPTF
• Positioner ) SMART +ositioner nd ele$tro+neumti$ t"+e
En$losure ) E0 d, NEMA /0
Mountin& ) o5e mounted, SS>
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Finl Elements
• Limit sit$. !or +osition indi$tor
Cont$t rtin&, SPDT
En$losure ) E0 d, NEMA /0
• Solenoid *l*es En$losure ) E0 d, NEMA /0
@r$5et mteril SS>
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Finl Elements
Mnul o*erride !$ilit" (lt$.in& t"+e#
@od" mteril Stinless Steel
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Finl Elements
• l*e
Minimum !ln&e rtin& >:: !or &lo%e *l*es insi?e NPS 2 nd smller
In :: L@ $lss *l*e si?e
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Finl Elements
Sur!$e .rdness, RF )
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Instrumenttion $%lin&
C%le (API 336#
Condu$tor ) Tinned $o++er
Insultion ) HLPE
S$reerin& ) Indi*idul ' O*erll Almunium m"lr Armour ) Aluminium interlo$5ed t+e
J$5et ) PC
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Instrumenttion $%lin&
Si?e )
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Instrumenttion $%lin&
C%le tr"
Aluminium .e*" dut" ldder t"+e $= $o*er nddditionl &roundin& $%le
C%le rrn&ement
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Instrumenttion $%lin&
> (t.ree# se+rte $%le tr"
- Anlo& si&nl /86: mA nd On8o!! si&nl 6/ DC
%- T.ermo$ou+le nd *i%rtion$- Poer su++l"
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S!et" Instruments
API 36: !or MAP
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FGD S"stem
Address%le FGD s"stem
FGD Controller $= s"stem di&nosti$
Dete$tors ) Flmm%le=;"dro$r%on &s, Flme
Alrm Annun$itors
O+ertor inter!$e
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F$ilit" Se$urit" Control S"stem 'Communi$tion S"stem nd CCT
Tele+.on s"stem
LAN s"tem
P&in& s"stem (S+e5er, mi$#
CCT s"stem
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Presure instrument
Generl etted +rt mteril SS>
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Presure instrument
C+$iti*esensor
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Tem+erture mesurement
GenerlT.ermoell ) ASME PTC (T.ermoell dimension, mteril,
et$#
T.ermoell !or &enerl +lli$tion ) metli$ s.etted t"+eSS>
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Tem+erture mesurement
Tem+erture trnsmitterStndrd used
T.ermo$ou+le ' RTD ) ANSI MC 2-< (element mteril, ire $olour, et$#
RTD Pt ire $onne$tion (/ ire i! re7uired#
Dou%le element !or Primr" re!ormer, se$ondr" re!ormer, Ammoni$on*erter,---
;ed mounted trnsmitter s.ll not %e used
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Tem+erture mesurement
Pre!erred rn&e
• 86:: C s-d- >3: C ) RTD Pt