RECOPILACIÓN DE LA INFORMACIÓN DE LOS SIMPOSIOS DE ...Centro Guatemalteco de Investigación y Capacitación de la Caña de Azúcar BOLETÍN ESTADÍSTICO Guatemala, Guatemala Año

Centro Guatemalteco de Investigación y Capacitación

de la Caña de Azúcar

BOLETÍN ESTADÍSTICO Guatemala, Guatemala Año 21, No. 2 Julio, 2020

RECOPILACIÓN DE LA INFORMACIÓN

DE LOS SIMPOSIOS DE ANÁLISIS DE LA ZAFRA 1995/96 – 2019/2020

ÁREA DE FÁBRICA

Recopilación: Dr. Adlai Meneses1, Dr. Mario Melgar2

Diagramación: Br. Dulce Castillo3

CONTENIDO 1. Información del Ingenio

Concepción 1995/96 – 2019/2020………..

............

2

2. Información del Ingenio

Pantaleón 1995/96 – 2019/2020.................

8


Palo Gordo 1995/96 – 2019/2020..............

14


El Baúl 1995/96 – 2003/2004....................

20

5. Información del Ingenio Los Tarros

1995/96 – 2007/2008..................................

22


Madre Tierra 1995/96 – 2019/2020...........

24


Tululá 1995/96 – 2019/2020......................

30


San Diego 1995/96 – 2009/2010………...

36


Santa Teresa 1995/96 – 2007/2008............

43


La Sonrisa 1995/96 – 2000/2001...............

45

11 Información del Ingenio

La Unión 1995/96 – 2019/2020...............

47


Santa Ana 1995/96 – 2019/2020................

53


Guadalupe 1995/96 – 2004/2005...............

59


Magdalena 1995/96 – 2019/2020...............

61


Tierra Buena 1995/96 – 2002/2003............

67


Trinidad 1995/96 – 2019/2020...................

69

PRESENTACIÓN La situación económica mundial exige a las

empresas altos niveles de competitividad y

excelencia en los procesos productivos. Para

esto es necesario el mejoramiento de la

productividad y eficiencia, por lo tanto es

necesario medir y cuantificar los niveles

alcanzados. En base a lo anterior

ASAZGUA, ATAGUA y CENGICAÑA

iniciaron en 1996 la realización de un evento

anual denominado “Simposio de Análisis de

la Zafra”, en que se analizan anualmente los

principales indicadores de productividad en

las áreas de Campo, Fábrica, Transportes y

Cogeneración.

En este Boletín se presenta la recopilación de

la información de los 25 simposios realizados

hasta la fecha del área de Fábrica, con el

objetivo de proporcionar la materia prima, es

decir los datos para que se puedan realizar

análisis de la evolución de la productividad

en la Fábrica durante este periodo.

La Base de Datos se encuentra en

CENGICAÑA y quien desee recibir la misma

por E-mail puede solicitarla a la Dirección

General del Centro.

1Coordinador del Programa de Transferencia

de Tecnología y Capacitación; 2Director

General; 3Auxiliar del Programa de

Transferencia de Tecnología y Capacitación;

CENGICAÑA

engicaña

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

1 Caña molida tons. 1,109,560 1,313,461 1,554,097 1,298,703 1,082,642 1,091,525 1,322,686 1,255,223 1,288,734 1,382,973 1,144,021 1,358,643 1,396,131

2 Pol % caña en Precorte 16.34 16.96 16.95 16.07 14.00 13.78

3 Pol % caña en ingenio

4 % de humedad de caña Core Sampler

5 Pol % caña Industrial 12.00 13.07 12.86 12.68 14.99 13.66 13.45 13.46 13.34 13.57 13.57 13.22 12.81

6 Producción en qq 2,101,621 2,662,295 3,082,457 2,655,531 2,471,068 2,471,208 2,984,462 2,855,053 2,880,848 3,112,835 2,621,042 2,938,104 2,881,625

7 Capacidad Molienda Diaria

8 Jugo Primario 132554.745

8.1 Brix 17.27 17.62 17.24 17.24 18.75 18.51 17.78 18.55 18.54 18.51 18.35 17.81 17.77

8.2 Pol 14.85 15.33 15.04 15.15 16.48 16.69 15.88 16.26 16.35 16.34 16.37 15.74 15.54

8.3 Pureza 85.99 87.00 87.24 87.88 87.89 90.17 89.31 87.65 88.19 88.28 89.21 88.38 87.45

8.4 % AR

9 Jugo Diluido

9.1 Brix 15.20 15.04 14.57 14.44 15.70 15.52 14.74 15.62 15.89 16.14 16.08 15.61 15.35

9.2 Pol 12.94 13.01 12.63 12.60 12.83 13.89 13.09 13.58 13.89 14.14 14.30 13.73 13.36

9.3 Pureza 85.13 86.50 86.68 87.26 81.72 89.50 88.81 86.94 87.41 87.61 88.93 87.97 87.05

9.4 % AR

10 Jugo Residual

10.1 Brix 3.72 2.79 2.63 2.85 4.78 4.47 5.42 5.36 5.50 5.33 5.06 5.33 5.09

10.2 Pol 2.82 2.19 2.11 2.23 3.33 3.47 4.19 3.86 3.85 3.85 3.70 4.01 3.70

10.3 Pureza 75.81 78.49 80.08 78.06 71.15 76.67 77.31 72.01 70.00 72.23 73.12 75.20 72.66

11 Jugo normal

11.1 Brix

11.2 Pol

11.3 Pureza

12 Jugo Clarificado

12.1 Brix 13.90

12.2 Pol 11.83

12.3 Pureza 85.08

13 Fibra % en caña 13.98 12.77 12.57 13.14 13.57 13.86 13.02 12.80 13.40 12.98 13.10 13.15 13.21

14 Pol % Bagazo 2.45 2.29 2.13 2.26 2.15 2.11 2.12 2.00 1.92 1.84 1.65 1.77 1.71

15 % de humedad en bagazo 50.53 50.25 50.42 50.36 49.48 49.98 50.83 49.34 50.41 50.19 49.16 49.77 50.71

16 Imbibición % caña 20.50 22.97 22.76 23.71 20.80 23.24 26.25 24.54 23.95 23.45 21.99 23.03 24.06

17 Imbibición % fibra 153.28 167.68 201.61 191.72 178.73 180.66 167.86 174.48 182.06

18 Extracción de sacarosa(%) 90.27 95.23 95.58 94.99 95.51 96.00 95.91 95.88 96.26 96.69 96.31 96.33

19 Razón de Molienda (TC/h) 345.00 329.67 377.98 374.65 394.65 381.42 381.66 380.14 384.63 355.45 360.07 381.52

20 Razon Molienda (Real/Prog) 1.03 0.99 0.99 0.98 353.00 100.13 101.43

21 Cachaza % caña 4.45 5.10 5.01 4.39 5.37 5.02 3.80 2.61 3.79 4.36 3.88 4.20 4.32

22 Pol % en Cachaza 2.20 2.05 2.35 2.07 3.13 4.07 2.96 3.55 2.35 2.18 3.35 2.69 2.44

23 Meladura

23.1 Brix de la meladura 62.60 64.17 64.41 62.97 64.44 65.82 65.94 65.48 65.49 66.38 66.64

23.2 Pol

23.3 Pureza

23.4 Color

23.5 Turbidez

24 Meladura Clarificada

24.1 Brix 63.72 63.73 61.20 62.38 62.11 62.58 63.00 63.07 64.44 64.68

24.2 Pol

24.3 Pureza

24.4 Color

24.5 Trubidez

25 Masa de primera 91.45

25.1 Brix 92.30 91.72 91.91 92.04 92.14 90.50 90.24 90.67 90.87 80.34 91.05 91.82 92.26

25.2 Pol 79.43 79.70 79.13 80.88 80.61 79.70 79.63 79.92 80.15 87.85 80.51 81.46 81.30

Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2019/2020, en el área de fábrica.

ÁREA DE FÁBRICA

RECOPILACIÓN DE LA INFORMACIÓN DE LOS 25 SIMPOSIOS DE ANÁLISIS DE ZAFRA

INGENIO CONCEPCIÓN HOJA 1

2

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

25.3 Pureza 86.00 86.89 86.10 87.87 87.49 88.08 88.24 88.14 88.20 88.42 88.71 88.13

26 Masa de segunda 70.32

26.1 Brix 94.97 93.85 93.95 94.22 94.15 92.53 92.98 93.40 93.51 74.26 94.41 94.41 94.51

26.2 Pol 70.74 70.23 69.54 73.08 72.08 68.87 70.57 71.78 72.00 70.86 72.30 72.42

26.3 Pureza 74.40 74.83 74.51 77.56 76.56 74.45 75.90 76.85 77.00 75.06 76.58 76.63

27 Masa tercera

27.1 Brix 97.25 97.13 97.09 97.79 98.08 97.22 96.91 97.71 97.09 97.61 97.44 97.39 97.34

27.2 Pol 57.85 57.78 58.20 59.93 59.12 56.43 56.72 57.10 57.52 57.62 55.58 55.59 54.34

27.3 Pureza 59.40 59.49 59.95 61.28 60.28 58.05 58.53 58.42 59.24 59.03 57.04 57.08 55.83

28 Magma B

28.1 Brix

28.2 Pol

28.3 Pureza

29 Magma C

29.1 Brix

29.2 Pol

29.3 Pureza

30 Miel Final 5.97

30.1 Brix 91.32 91.35 90.87 91.00 91.93 88.23 88.55 88.46 86.63 84.33 85.13 86.17

30.2 Pol 30.87 32.19 32.18 32.64 34.81 32.33 31.25 34.59 31.13 29.13 29.44 31.30

30.3 Pureza 33.80 35.24 35.44 35.88 37.87 36.69 35.29 39.17 35.93 34.54 34.58 36.32

30.4 % AR

31 Miel final (gal/TC) 6.26 8.23 6.93 6.22 5.50 5.74 5.99 5.86 5.67 5.75 5.85 5.98

32 Capacidad almacenaje (gls.) 1,000,000.00 1,000,000.00 1,000,000.00 1,100,000.00 1,000,000.00 1,080,000.00 1,080,000.00

33 Azúcar blanco estándar

33.1 Producción en qq 1426202.00 1375426.00 1627642.00 1110143.00 1115609.00 1406852.00 1451427.00 1458837.00 1567489.00 1742313.75 1322446.58 1573705.00 1431422.99

33.2 Porcentaje de la producción 67.70 51.66 52.80 41.80 45.00 56.93 48.63 54.00 52.00 50.45 53.56 0.50

33.3 Pol 99.47 99.50 99.53 99.58 99.51 99.68 99.60 99.67 99.76 99.79 99.80 99.74 99.69

33.4 Color 298.00 318.00 353.00 303.00 328.00 275.00 241.00 256.00 225.00 243.00 236.00 231.00 236.00

33.5 % de humedad 0.06 0.07 0.07 0.06 0.07 0.04 0.06 0.04 0.04 0.03 0.02 0.02 0.03

34 Azúcar refino local

34.1 Producción en qq 576,157.00 1,142,927.00 952,803.00 1,304,871.00 363,551.00 439,494.00 1,118,600.00 842,865.00 1,042,203.00 956,117.39 660,108.15 1,196,201.36 1,167,036.67


34.3 Pol 99.82 99.83 99.95 99.94 99.94 99.97 99.95 99.95 99.95 99.96 99.97 99.96 99.94

34.4 Color 43.00 40.00 32.00 36.00 39.00 32.00 38.00 44.00 37.00 34.48 30.00 30.00 32.00

34.5 % de humedad 0.03 0.05 0.05 0.06 0.06 0.03 0.04 0.04 0.04 0.03 0.02 0.01 0.02

35 Azúcar morena

35.1 Producción en qq 7,446.00

35.2 Porcentaje de la producción 0.28

35.3 Pol 99.43

35.4 Color 456.00

35.5 % de humedad 0.07

36 Azúcar crudo

36.1 Producción en qq 99,261.00 143,943.00 502,012.00 233,071.00 248,317.00 624,862.00 414,735.38 553,349.00 254,554.00 319,554.26 638,487.23 168,197.28 283,165.23


36.3 Pol 99.13 99.20 99.05 99.06 98.72 98.97 99.36 99.30 99.54 99.1 99.1 99.26 99.25

36.4 Color 1032 1305 1199 609.00 814 422 910 730 628.00 517.00

36.5 % de humedad 0.08 0.08 0.12 0.11 0.12 0.13 0.07 0.09 0.06 0.11 0.05 0.03 0.12

37 HTM

37.1 Producción total (galones)

37.2 HTM Azúcar equivalente (qq)

37.3 Porcentaje de la producción

38 Trash


HOJA 2

ÁREA DE FÁBRICA


INGENIO CONCEPCIÓN

3

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

38.1 % trash caña total

38.2 % trash vegetal

38.3 % trash mineral

38.4 % basura en caña (limpieza en seco)

39Capacidad de almacenamiento

azucar (qq)580000 747000 605000 605000 543130 773000 630400 630400

39.1 Granel en (qq) 302000 180000 180000 271739 163000 217400 217400

39.2 Envasado en (qq) 445000 425000 425000 271391 610000 413000 413000

40 Pérdida azúcar (lbs/TC) 59.60 59.60 59.60 49.80 45.40 47.80 44.00 42.40 43.80 47.00 43.20 48.60 50.40

40.1 Miel final (lbs/ton caña) 24.00 26.40 27.20 12.80 23.60 22.20 22.40 22.00 20.80 22.40 20.20 20.60 21.80

40.2 Cachaza (lbs/ton caña) 2.00 1.60 2.40 24.80 3.40 4.00 2.20 1.80 1.80 2.00 2.60 2.20 2.20

40.3 Bagazo (lbs/ton caña) 14.80 12.40 11.40 1.80 12.20 12.40 11.80 10.60 11.00 10.20 9.00 9.80 9.60

40.4 Indeterminado (lbs/ton caña) 18.80 19.20 18.60 10.40 6.20 9.20 7.60 8.00 10.20 12.40 11.40 16.00 16.80

40.5 Perdidas en patio caña (lb/ton caña)

41 Rendimiento en lbs/ton caña 189.40 202.69 198.34 204.48 228.24 226.40 225.64 227.45 223.54 225.08 229.10 216.26 206.40

42 Rend BASE 96 POL lbs/TC 196.56 210.27 205.74 212.29 236.88 234.77 234.34 236.17 232.50 233.95 237.88 224.55 213.75

43 Recuperación normal

44 Recuperación normal base 96

45 Recuperación total

46 Recuperación total base 96

47 Recuperación Global

48 Tiempo perdido(%)horas 21.58 18.60 17.50 13.76 27.85 22.69 23.16 27.00 25.61 23.46 11.24 13.92 13.81

48.1 Tiempo Total (%) horas 21.58 18.60 17.50 13.76 13.75 13.35 14.50 17.45 17.39 14.88 11.24 13.92 13.81

48.2 Tiempo Habil (%) horas 14.10 9.34 8.66 9.55 8.22 8.58

48.3 Tiempo perdido Ingenio % tiempo total

48.4 Tiempo perdido Ingenio % tiempo hábil

48.5 Tiempo perdido molinos % tiempo total

48.6 Tiempo perdido molinos % tiempo hábil

49 Ton Cachaza Aplic Campo 58099 54795 50262 32761 48843 44388 57063 60313

50 Ton Cenizas Aplic Campo 25105 25775 0

51 No. Calderas 4 4 4 4 4 4 4 4 6

52

Calderas con separadores

de solidos en gases4 4 4 4 4 4 4 4 5

53 m3 de H20 por TC 15.50 14.96 14.96 14.56 14.56 2.31

54 m3 de H2O tratada al final del proceso 2.80 0.55 22.00

55

Kw-h producidos /TonFibra o Kw-h

producidos / TonBagazo

56 Kw-h Vendido / Kw-h Producidos

57 Lb Vapor escape / Ton Caña

58 Kw-h Producidos con Bagazo

59 Kw-h Producidos con Bunker

60 Kw-h Producidos con otras Biomasas

61 Kw-h Producidos con Carbón

62 Días de zafra 171 177 202 166 140 133 169 166 171 176 139 168 177

63 Días de molienda efectiva 166 192 157 136 127 157 155 155 168 135 158

64 Fecha de inicio de zafra 10-11-95 05-11-96 13-11-97 21-11-98 16-11-99 20-11-00 13-11-01 13-11-02 12-11-03 09-11-04 11-11-05 26-11-06 07-11-07

65 Fecha de finalización de zafra 03-05-96 03-05-97 02-06-98 05-05-99 13-04-00 04-04-01 30-04-02 28-04-03 30-04-04 03-05-05 29-03-06 12-05-07 01-05-08



INGENIO CONCEPCIÓN

HOJA 3

ÁREA DE FÁBRICA

4

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

1 Caña molida tons. 1,305,784 1,573,410 1,308,196 1,457,298 1,532,630 1,422,842 1,599,323 1,638,869 1,450,364 1,223,983 1,464,857 1,450,152

2 Pol % caña en Precorte 17.16 15.75 17.73 18.06 15.30 14.94 17.54 14.56 17.08 14.30 13.80

3 Pol % caña en ingenio 13.99 13.90 16.18 16.76 13.81 14.17 13.00 13.19 16.36 13.07 12.79

4 % de humedad de caña Core Sampler 65.55

5 Pol % caña Industrial 13.05 11.88 12.63 12.77 13.15 12.67 13.14 12.54 12.88 13.14 12.92 12.60

6 Producción en qq 3,013,083 2,948,588 2,651,746 2,971,333 3,254,793 3,187,202 3,411,141 3,281,368 3,051,535 2,850,823 3,102,117 2,905,544

7 Capacidad Molienda Diaria 7,649

8 Jugo Primario

8.1 Brix 18.25 17.08 17.92 17.90 18.13 17.50 17.93 17.14 17.84 17.98 18.55 17.86

8.2 Pol 15.93 14.66 15.36 15.08 15.53 15.00 15.62 14.74 15.48 15.54 15.20 15.34

8.3 Pureza 87.24 85.71 85.77 84.22 85.61 85.74 87.14 86.01 86.76 86.45 85.48 85.90

8.4 % AR 0.62 0.72 0.79 0.71 0.64 0.69 0.74 0.72 0.71 0.75 0.75

9 Jugo Diluido

9.1 Brix 15.57 14.71 15.36 15.03 14.79 14.33 14.24 14.14 14.42 14.60 14.04 14.40

9.2 Pol 13.52 12.55 13.11 12.48 12.53 12.16 12.27 12.03 12.32 12.46 12.01 12.21

9.3 Pureza 86.81 85.32 85.33 83.04 84.67 84.84 86.18 85.04 85.44 85.34 85.48 84.78

9.4 % AR 0.60 0.74 0.50 0.66 0.61 0.66 0.72 0.73 0.67 0.71 0.72

10 Jugo Residual

10.1 Brix 4.92 5.87 5.42 5.33 6.00 5.05 4.84 4.92 4.72 4.83 4.49 4.29

10.2 Pol 3.64 4.15 4.02 3.88 4.59 3.72 3.62 3.73 3.64 3.75 3.35 3.18

10.3 Pureza 73.92 70.67 74.28 72.87 76.54 73.59 74.76 75.74 77.07 77.66 74.76 74.10

11 Jugo normal

11.1 Brix 16.57 17.38 17.36 17.59 16.98 17.39 16.62 17.31 17.44 18.00 17.32

11.2 Pol 14.10 14.83 14.41 14.90 14.41 15.00 14.14 14.79 14.85 15.38 14.69

11.3 Pureza 85.25 85.36 83.02 84.67 84.85 86.19 85.03 85.43 85.35 85.47 84.78

12 Jugo Clarificado

12.1 Brix 13.90 14.47 14.07 14.03 13.82 13.59

12.2 Pol 11.97 12.41 12.00 11.91 11.68 11.42

12.3 Pureza 86.16 85.80 85.33 84.90 84.51 84.06

13 Fibra % en caña 12.95 12.75 12.71 12.41 12.84 12.63 13.09 13.37 13.86 13.68 13.86 15.17

14 Pol % Bagazo 1.61 1.74 2.06 2.00 2.33 2.19 1.94 1.90 2.07 2.30 1.70 1.68

15 % de humedad en bagazo 50.67 50.98 51.03 51.58 50.90 51.14 51.03 49.89 50.11 50.15 48.73 49.34

16 Imbibición % caña 24.06 21.87 23.53 26.55 29.10 28.10 32.30 27.98 28.97 29.20 31.89 30.29

17 Imbibición % fibra 185.82 172.33 186.01 214.87 227.96 222.56 247.00 209.53 208.81 214.17 231.03 199.82

18 Extracción de sacarosa(%) 96.65 95.95 95.46 95.66 95.00 95.21 95.81 95.74 94.83 96.26 95.81


20 Razon Molienda (Real/Prog) 0.99 392.11 320.63 358.40 360.82 343.79 373.65 389.63 380.43 339.77 343.30 344.33

21 Cachaza % caña 3.60 2.71 4.10 5.87 5.56 4.67 4.67 4.11 5.01 4.36 3.71 4.30

22 Pol % en Cachaza 2.54 1.80 1.90 2.45 2.21 1.86 1.73 0.08 1.94 3.04 1.61 1.88

23 Meladura

23.1 Brix de la meladura 67.14 65.69 65.16 66.34 67.19 64.56 68.27 68.15 67.50 67.67 70.00 67.25

23.2 Pol 57.88 57.94 57.40 56.64 58.77 55.82

23.3 Pureza 84.79 85.03 85.03 83.70 83.95 83.01

23.4 Color 11012.87 10710.35 10871.38 10292.21 11945.16 11937.73

23.5 Turbidez 6189.11 4282.34 4115.87 4355.75 5596.65 5071.95


24.1 Brix 65.56 63.85 63.89 63.92 64.86 65.46 64.85 64.14 65.52 68.33 65.24

24.2 Pol 56.43 55.73 55.11 55.51 58.08 54.86

24.3 Pureza 86.20 85.92 85.92 84.72 85.01 84.09

24.4 Color 9846.52 9332.76 9515.74 8479.74 11873.30 11256.85

24.5 Trubidez 2577.07 2683.48 2943.28 3024.74 2546.69 2481.27

25 Masa de primera

25.1 Brix 92.28 91.78 91.96 92.10 92.32 92.33 91.84 91.61 91.71 91.67 91.63 91.82

25.2 Pol 80.53 79.43 80.34 80.02 79.58 79.54 79.61 79.67 79.44 79.37 79.99 80.17


Continuación cuadro anterior

ÁREA DE FÁBRICA



5

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

25.3 Pureza 87.27 86.54 87.36 86.88 86.20 86.25 86.69 86.98 86.63 86.58 87.29 87.31

26 Masa de segunda

26.1 Brix 94.35 94.26 94.19 94.45 94.95 94.81 95.10 18.77 94.51 94.57 94.55 94.66

26.2 Pol 72.27 71.89 72.58 72.80 72.76 71.90 72.34 12.43 72.96 73.02 73.31 73.53

26.3 Pureza 76.60 76.27 77.02 77.07 76.62 75.84 76.07 78.20 77.20 77.20 77.56 77.68

27 Masa tercera

27.1 Brix 97.40 97.15 97.06 97.35 97.12 97.20 97.22 97.45 97.06 96.81 96.65 97.28

27.2 Pol 56.00 55.17 55.79 56.45 54.52 54.32 54.65 54.41 54.64 54.67 55.15 56.12

27.3 Pureza 57.49 56.78 57.48 58.01 56.13 55.88 56.21 55.83 56.29 56.46 57.06 57.69

28 Magma B

28.1 Brix 91.92 91.98 89.96 90.02 90.32 90.17

28.2 Pol 87.57 86.94 84.62 84.88 85.37 86.89

28.3 Pureza 95.27 94.52 94.07 94.29 94.51 96.36

29 Magma C

29.1 Brix 92.16 90.03 89.90 89.90 89.96 89.41

29.2 Pol 79.06 76.23 76.18 76.11 76.67 76.55

29.3 Pureza 85.79 84.67 84.74 84.66 85.23 85.62

30 Miel Final

30.1 Brix 87.62 82.60 85.49 83.12 83.79 84.47 86.84 84.72 85.86 82.60 82.60 81.79

30.2 Pol 33.61 29.77 31.96 30.91 29.60 29.78 31.61 29.68 30.64 28.95 30.97 30.39

30.3 Pureza 38.36 36.04 37.38 37.19 35.33 35.26 36.40 35.04 35.69 35.05 37.50 37.16

30.4 % AR 14.84 15.16 14.71 13.11 17.43 15.49 14.17 11.52 15.13 16.77

31 Miel final (gal/TC) 6.58 6.57 6.70 7.57 7.24 7.77 6.50 6.28 6.56 6.63 7.05

32 Capacidad almacenaje (gls.) 1,005,950.00 1,005,950.00 1,005,950.00 1,016,287.25 1,150,329.00 1,350,000.00


33.1 Producción en qq 1465868.98 1700180.86 1196760.43 1173588.70 1100535.65 976520.88 1152880.43 1008555.87 909126.90 1020096.49 1078974.81 807732.78

33.2 Porcentaje de la producción 48.65 57.66 0.45 0.39 33.81 30.64 0.34 0.31 0.36 0.35 0.28

33.3 Pol 99.68 99.73 99.74 99.75 99.77 99.72 99.78 99.82 99.85 99.86 99.87 99.88

33.4 Color 236.00 243.44 240.15 249.07 177.75 223.25 207.47 215.30 194.88 208.61 169.96 176.91

33.5 % de humedad 0.03 0.04 0.03 0.02 0.02 0.02 0.02 0.02 0.03 0.03 0.03 0.03


34.1 Producción en qq 273,945.65 1,209,132.50 1,401,898.70 1,650,239.13 2,130,789.57 2,175,038.05 2,195,702.17 2,224,873.91 2,097,862.80 1,791,148.92 2,003,405.14 2,049,620.65


34.3 Pol 99.91 99.89 99.88 99.90 99.91 99.90 99.90 99.95 99.95 99.93 99.95 99.94

34.4 Color 43.00 32.41 33.15 35.51 27.26 28.76 28.22 22.65 25.10 25.73 24.61 26.90

34.5 % de humedad 0.03 0.03 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02

35 Azúcar morena

35.1 Producción en qq


35.3 Pol

35.4 Color

35.5 % de humedad

36 Azúcar crudo

36.1 Producción en qq 166,491.30 39,274.80 53,087.17 147,505.22 23,468.26 35,643.23 62,567.83 47,938.26 44,545.82 38,246.62 18,864.48 48,190.64


36.3 Pol 99.32 99.18 98.49 99.36 99.74 99.44 99.64 99.39 98.53 99.61 99.50 99.76

36.4 Color 457.00 602.32 464.88 609.31 279.98 319.24 265.41 244.72 251.22 268.27 224.36 383.70

36.5 % de humedad 0.05 0.06 0.04 0.04 0.03 0.03 0.03 0.02 0.03 0.03 0.03 0.05

37 HTM




38 Trash


ÁREA DE FÁBRICA



6

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

38.1 % trash caña total 7.66 8.08 8.44 8.05 7.67 8.79

38.2 % trash vegetal 7.19 2.36 7.81 7.78 7.48 8.52

38.3 % trash mineral 0.47 0.68 0.63 0.26 0.19 0.27



azucar (qq)630400 2391304 2391304 2391304 1132609

39.1 Granel en (qq) 217400

39.2 Envasado en (qq) 413000 2391304 2391304 2391304 1132609

40 Pérdida azúcar (lbs/TC) 49.00 48.40 51.20 56.52 55.88 55.88 49.80 56.10 49.72 51.04 46.78 53.86

40.1 Miel final (lbs/ton caña) 24.40 23.20 25.40 30.22 27.94 23.20 24.60 26.84 28.52 27.14 30.20 35.46

40.2 Cachaza (lbs/ton caña) 1.80 1.00 1.60 3.04 2.64 1.80 1.60 1.76 1.94 2.64 1.20 1.78

40.3 Bagazo (lbs/ton caña) 8.80 9.60 11.40 11.96 14.30 12.20 11.00 11.88 12.20 13.40 9.64 11.59

40.4 Indeterminado (lbs/ton caña) 14.00 14.60 12.80 11.30 11.00 13.20 12.60 15.62 7.06 7.86 5.74 5.02

40.5 Perdidas en patio caña (lb/ton caña) 20.68 9.75 6.24 6.56 2.78 4.20

41 Rendimiento en lbs/ton caña 212.28 190.04 239.48 203.90 212.36 203.64 213.28 200.22 207.90 211.30 211.76 223.50

42 Rend BASE 96 POL lbs/TC 221.14 196.08 247.66 211.44 220.88 211.56 221.84 208.36 216.42 219.88 220.40 232.65

43 Recuperación normal 67.40 68.34 70.77 71.28 70.67 71.14 70.82 70.30 70.99 68.83 69.17

44 Recuperación normal base 96 69.54 70.67 73.38 74.13 73.44 73.99 73.69 73.18 73.88 71.63 71.69

45 Recuperación total 79.49 79.69 79.54 80.60 80.11 81.06 79.73 80.67 80.35 81.89 80.56

46 Recuperación total base 96 82.60 82.99 82.80 83.94 83.42 84.43 83.05 84.03 83.70 85.30 83.50

47 Recuperación Global 78.69 80.95 71.22

48 Tiempo perdido(%)horas 12.65 18.61 39.12 28.94 24.08 33.16 15.02 17.86 42.16 27.72 33.30

48.1 Tiempo Total (%) horas 12.65 10.11 9.47 6.90 5.26 7.15 3.80 4.75 10.66 6.69 6.86

48.2 Tiempo Habil (%) horas 9.47 6.90 5.26 7.15 3.80 4.75 10.66 6.69 6.86

48.3 Tiempo perdido Ingenio % tiempo total 6.91 8.02 5.42 4.95 6.06 3.06 3.23 7.05 5.46 6.63

48.4 Tiempo perdido Ingenio % tiempo hábil 8.02 5.42 4.95 6.06 3.06 3.23 7.05 5.46 6.63

48.5 Tiempo perdido molinos % tiempo total 1.59 2.07 2.15 1.83 3.37 0.65 0.95 3.37 1.71 3.16

48.6 Tiempo perdido molinos % tiempo hábil 2.07 2.15 1.83 3.37 0.65 0.95 3.37 1.71 3.16

49 Ton Cachaza Aplic Campo 47008 42639 49345 78700 78397 68684 61969 72663 37643 40870 40459

50 Ton Cenizas Aplic Campo 104330 23012 16251

51 No. Calderas 4 5 5 5 5 4 5 5 5 5 5 5

52


de solidos en gases4 5 5 5 5 4 5 5 5 5 5 5

53 m3 de H20 por TC 34.88 17.50 16.95 16.39 4.23 2.70 0.00 11.87 14.96


55


producidos / TonBagazo241.24 543.31 256.80 244.33 271.95 69.03

56 Kw-h Vendido / Kw-h Producidos 0.57 0.58 0.59 0.56 0.60 0.54

57 Lb Vapor escape / Ton Caña 954 891 0

58 Kw-h Producidos con Bagazo 105,768,636 109,523,210 100,662,939 87,282,940 102,201,030 90,815,910


60 Kw-h Producidos con otras Biomasas 10,781


62 Días de zafra 178 186 159 176 179 186 179 184 171 168 175 172

63 Días de molienda efectiva 168 186 144 164 170 187 172 175 171 168 175 172

64 Fecha de inicio de zafra 08-11-08 14-11-10 20-11-10 11-11-11 10-11-12 09-11-13 07-11-14 12-11-15 15-11-16 15-11-17 17-11-18 14-11-19

65 Fecha de finalización de zafra 04-05-09 18-05-10 27-04-11 07-05-12 07-05-13 13-05-14 04-05-15 13-05-16 06-05-17 01-05-18 10-05-19 03-05-20



INGENIO CONCEPCIÓN

HOJA 6

ÁREA DE FÁBRICA

7

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

1 Caña molida tons. 2,394,549 2,647,662 3,204,239 2,760,942 2,608,536 2,683,025 2,933,956 2,907,591 3,314,088 4,025,418 3,500,308 4,049,687 4,201,243

2 Pol % caña en Precorte 13.99 18.59 14.26 14.12 14.33 13.95 13.92




6 Producción en qq 4,713,030 5,465,729 6,459,803 5,731,889 6,196,117 6,278,425 6,697,867 6,801,073 7,737,390 9,363,823 8,708,234 8,936,063 9,074,439


8 Jugo Primario

8.1 Brix 16.92 16.84 17.28 17.24 19.05 18.58 17.91 18.24 17.92 17.88 17.61 17.43 17.21

8.2 Pol 14.64 14.77 15.23 15.38 17.24 16.77 16.05 16.29 16.07 16.01 15.77 15.51 15.17

8.3 Pureza 86.52 87.70 88.14 89.21 90.50 90.26 89.61 89.31 89.68 89.54 89.55 88.96 88.15

8.4 % AR

9 Jugo Diluido

9.1 Brix 14.73 15.08 15.16 14.91 16.38 16.11 15.03 15.89 15.54 15.08 14.87 15.08 14.70

9.2 Pol 12.63 13.11 13.23 13.18 14.70 14.43 13.41 14.13 13.85 13.44 13.25 13.36 12.89

9.3 Pureza 85.74 86.95 87.27 88.40 89.74 89.57 89.22 88.92 89.12 89.12 89.11 88.59 87.72

9.4 % AR

10 Jugo Residual

10.1 Brix 3.30 3.39 3.58 2.99 4.88 6.36 5.57 5.54 5.93 4.16 5.27 5.24 5.55

10.2 Pol 2.51 2.65 2.92 2.50 3.56 4.42 3.73 4.19 4.46 33.39 4.24 4.18 4.41

10.3 Pureza 76.06 78.26 81.56 83.61 72.95 69.50 66.97 75.63 75.21 81.49 80.46 79.96 79.49

11 Jugo normal

11.1 Brix

11.2 Pol

11.3 Pureza

12 Jugo Clarificado

12.1 Brix

12.2 Pol

12.3 Pureza

13 Fibra % en caña 12.39 12.92 13.21 12.53 12.73 13.58 13.20 12.70 13.59 13.20 12.97 13.20 13.48

14 Pol % Bagazo 2.20 2.07 1.98 2.16 2.03 2.15 1.68 1.74 1.64 1.59 1.73 1.68 1.67


16 Imbibición % caña 19.33 19.60 19.76 20.00 20.92 22.69 23.86 23.07 24.77 26.70 26.23 25.22 26.04


18 Extracción de sacarosa(%) 92.88 95.65 95.48 82.72 96.55 96.65 96.74 96.43 96.61 96.49

19 Razón de Molienda (TC/h) 882.63 903.17 920.33 947.16 1011.11 1005.30 996.43 1029.23

20 Razon Molienda (Real/Prog) 0.88 22488.37 22729.27 922.48

21 Cachaza % caña 3.61 4.30 4.40 5.62 6.94 4.44 3.19 4.28 4.08 2.93 2.98 4.42 4.67

22 Pol % en Cachaza 2.76 2.17 2.19 2.36 3.08 2.99 2.24 1.87 2.19 1.78 2.16 1.97 1.85

23 Meladura

23.1 Brix 62.46 64.13 62.70 66.48 67.60 67.35 66.23 67.00 67.36 66.32 66.65 65.82

23.2 Pol

23.3 Pureza

23.4 Color

23.5 Turbidez


24.1 Brix 60.49 65.56 65.73 65.90 64.30 65.87 66.39 66.59 66.68 65.58

24.2 Pol

24.3 Pureza

24.4 Color

24.5 Trubidez

25 Masa de primera

25.1 Brix 92.12 91.85 92.37 91.27 91.95 92.26 92.19 92.46 92.46 92.47 92.46 92.28 92.20

25.2 Pol 79.61 80.78 80.84 80.56 80.65 80.05 80.96 81.57 82.39 82.12 82.82 82.04 81.34


ÁREA DE FÁBRICA

RECOPILACIÓN DE LA INFORMACIÓN DE LOS 25 SIMPOSIOS DE ANÁLISIS DE ZAFRAINGENIO PANTALEÓN

HOJA 1

8

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

25.3 Pureza 86.40 87.95 87.53 88.26 87.73 86.77 87.82 88.44 89.11 88.81 89.57 88.90 88.22

26 Masa de segunda

26.1 Brix 93.41 92.91 94.39 93.46 93.37 94.05 94.30 94.91 95.71 77.05 94.41 93.85 93.12

26.2 Pol 69.34 68.46 68.85 68.01 69.07 67.97 69.39 70.28 70.98 10.74 71.68 70.73 69.75

26.3 Pureza 74.20 73.68 72.95 72.78 73.99 72.28 73.58 74.05 74.16 52.87 75.92 75.39 74.92

27 Masa tercera

27.1 Brix 97.64 98.22 98.11 97.37 97.72 98.15 98.02 97.98 98.10 97.54 97.77 98.06 98.09

27.2 Pol 56.26 57.90 58.86 57.33 56.94 54.90 56.06 58.08 58.21 57.01 56.72 56.85 56.38

27.3 Pureza 57.60 58.94 59.99 58.88 58.29 55.93 57.19 59.28 59.34 58.45 58.01 57.98 57.48

28 Magma B

28.1 Brix

28.2 Pol

28.3 Pureza

29 Magma C

29.1 Brix

29.2 Pol

29.3 Pureza

30 Miel Final

30.1 Brix 85.56 85.21 88.31 88.05 87.71 88.36 88.10 85.48 86.26 86.25 85.06 85.27 85.98

30.2 Pol 29.44 30.22 33.36 31.73 32.91 30.55 30.64 29.76 30.80 30.69 30.55 30.76 29.74

30.3 Pureza 34.40 35.47 37.77 36.60 37.53 34.59 34.78 34.82 35.71 35.58 35.92 36.07 34.59

30.4 % AR

31 Miel final (gal/TC) 6.22 5.85 6.32 5.54 4.61 4.94 5.34 5.86 5.84 6.05 5.61 9.17 5.75

32 Capacidad almacenaje (gls.) 900,000.00 2,300,000.00 3,084,000.00 3,084,000.00 2,935,993.00 2,935,993.00 2,935,993.00 1,700,000.00 2,935,992.50 2,935,992.50 1,700,000.00


33.1 Producción en qq 2278219.00 2509519.00 1960988.00 1390697.00 1563061.00 605750.00 953687.00 679445.00 987912.00 1164307.09 1044733.94 2173597.33 1933154.79


33.3 Pol 99.73 99.66 99.46 99.59 99.69 99.76 99.64 99.63 99.57 99.64 99.75 99.69 99.70

33.4 Color 275.00 275.00 329.00 2.84 286.00 233.00 251.00 234.00 241.00 257.00 222.00 244.00 235.00

33.5 % de humedad 0.09 0.06 0.06 0.06 0.06 0.02 0.04 0.03 0.03 0.04 0.04 0.03 0.03


34.1 Producción en qq 1,960,204.00 2,158,366.00 2,506,371.00 2,045,665.00 1,880,963.00 1,917,118.00 2,165,891.03 1,913,317.00 2,185,652.00 2,601,721.74 1,872,794.18 2,356,449.39 2,306,235.02

34.2 Porcentaje de la producción 41.59 39.50 39.00 35.69 30.80 30.53 32.34 28.13 28.25 27.78 21.51 26.37 25.41

34.3 Pol 99.93 99.95 99.95 99.95 99.99 99.98 99.97 99.92 99.90 99.97 99.92 99.95

34.4 Color 37.00 30.00 32.00 37.00 29.00 33.00 31.00 32.00 30.00 29.00 31.00 28.00

34.5 % de humedad 0.03 0.05 0.05 0.05 0.02 0.02 0.02 0.02 0.02 0.03 0.02 0.02

35 Azúcar morena

35.1 Producción en qq 719,993.00 745,201.16

35.2 Porcentaje de la producción 8.27 8.21

35.3 Pol 99.03 99.11

35.4 Color 821.00 684.00

35.5 % de humedad 0.16 0.08

36 Azúcar crudo

36.1 Producción en qq 474,607.00 797,842.00 1,960,988.00 2,295,528.00 2,662,093.00 3,755,557.00 3,578,288.00 3,812,945.00 3,886,234.00 3,455,241.24 2,898,555.53 2,774,969.58


36.3 Pol 98.89 99.22 99.00 99.22 99.25 99.33 99.15 98.98 98.92 99.03 99.16 98.98

36.4 Color 752 909 972 857.00 1010 964 776 684.00 708.00

36.5 % de humedad 0.11 0.08 0.11 0.10 0.14 0.05 0.16 0.43 0.31 0.24 0.13 0.29

37 HTM


37.2 HTM Azúcar equivalente (quintales)


38 Trash


ÁREA DE FÁBRICA


INGENIO PANTALEÓN

HOJA 2

9

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004/2005 2005/2006 2006-2007 2007-2008






azúcar (qq)2225000 2500000 1890000 1890000 3240000 3240000 3240000 3240000 3240000 3240000 1300000

39.1 Granel en (qq) 840000 840000 2240000 2240000 2240000 2240000 2240000 2240000 450000

39.2 Envasado en (qq) 1050000 1050000 1000000 1000000 1000000 1000000 1000000 1000000 850000





















49 Ton Cachaza Aplic Campo 1 1 1 1

50 Ton Cenizas Aplic Campo 1 1 1 1

51 No. Calderas 8 8 6 6 6 6 6 6 6

52

Calderas con separadores de solidos en

Gases

53 m3 de H20 por TC 11.70 11.70 11.70 11.70 11.70 11.70 11.70

54 m3 de H2O tratada al final del proceso 3.90 3.90 3.90 3.90 3.90 3.90 3.90

55









62 Días de zafra 183 169 184 156 138 141 158 150 168 181 158 188 177

63 Días de molienda efectiva 163 131 139 147 160 179 154 184 175





INGENIO PANTALEÓN

HOJA 3

ÁREA DE FÁBRICA

10

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

1 Caña molida tons. 4,091,432 4,770,842 4,261,291 5,061,746 5,139,024 4,773,934 5,175,289 5,159,147 5,006,237 4,472,197 5,118,709 4,932,576

2 Pol % caña en Precorte 16.51 16.18 16.11 18.45 18.12 15.20 17.08 13.95 13.98 17.08 14.11 13.75




6 Producción en qq 9,155,810 9,676,452 9,106,117 10,753,828 10,625,429 10,396,217 10,250,498 10,696,560 8,974,488 10,648,213 11,097,355 10,386,661


8 Jugo Primario

8.1 Brix 17.90 17.06 17.35 17.58 17.24 16.53 17.64 17.45 17.66 17.95 18.33 18.02

8.2 Pol 15.74 14.80 15.10 15.14 14.81 16.42 15.18 14.91 15.14 15.49 15.93 15.43

8.3 Pureza 87.96 86.68 87.09 86.11 85.90 87.20 85.99 85.48 85.74 86.25 86.89 85.56

8.4 % AR 0.67 0.57 0.61 0.79 0.75 0.74 0.84 0.79 0.74 0.84

9 Jugo Diluido

9.1 Brix 14.94 14.29 14.52 14.73 14.58 13.83 14.39 13.88 14.33 14.54 14.43 14.41

9.2 Pol 13.03 12.23 12.48 12.52 12.37 11.91 12.23 11.70 12.12 12.36 12.35 12.14

9.3 Pureza 87.24 85.57 85.97 84.98 84.84 86.15 84.96 84.33 84.59 85.00 85.53 84.28

9.4 % AR 0.66 0.46 0.56 0.80 0.71 0.68 0.73 0.64 0.61 0.67

10 Jugo Residual

10.1 Brix 5.33 5.32 5.28 5.15 5.45 4.66 4.88 4.74 3.81 3.81 3.97 3.83

10.2 Pol 4.24 4.07 4.06 3.82 3.89 3.37 3.53 3.45 2.69 2.75 2.88 2.74

10.3 Pureza 79.48 76.61 76.92 74.15 71.40 72.24 72.41 72.85 70.58 72.25 72.42 71.48

11 Jugo normal

11.1 Brix 16.55 16.83 17.05 16.72 16.04 17.11 16.93 17.13 17.41 17.78 17.48

11.2 Pol 14.15 14.45 14.49 14.19 13.77 14.53 14.22 14.50 14.78 15.19 14.72

11.3 Pureza 85.51 85.97 84.95 84.83 86.14 84.94 84.37 84.59 84.99 85.52 84.23

12 Jugo Clarificado

12.1 Brix 14.52 13.82 14.27 14.28 14.41 14.33

12.2 Pol 12.47 11.57 12.00 12.11 12.28 12.13

12.3 Pureza 85.91 83.68 84.07 84.79 85.23 84.65

13 Fibra % en caña 12.88 12.99 12.95 12.34 12.69 12.95 13.26 12.92 13.09 13.36 13.46 13.59

14 Pol % Bagazo 1.72 1.66 1.73 1.84 1.93 1.79 1.75 1.78 1.71 1.66 1.62 1.68


16 Imbibición % caña 25.49 24.62 26.77 25.96 26.19 28.19 29.28 29.29 28.89 26.44 26.88 28.27





21 Cachaza % caña 5.43 3.38 4.20 4.30 4.35 4.26 4.40 3.10 3.08 2.79 3.64 2.92

22 Pol % en Cachaza 1.33 1.66 1.43 1.33 1.27 1.32 1.40 1.86 1.84 1.96 1.86 1.86

23 Meladura

23.1 Brix 68.01 68.04 67.46 66.70 68.19 66.17 67.71 66.57 68.20 69.93 68.53 68.36

23.2 Pol 56.87 55.28 56.99 58.64 58.04 57.43

23.3 Pureza 84.00 83.05 83.57 83.86 84.68 84.01

23.4 Color 13345.78 13687.26 13922.02 12981.85 13140.93 12626.22

23.5 Turbidez 12920.70 12964.13 11097.55 9621.87 10728.33 10136.67


24.1 Brix 67.20 66.90 66.03 65.25 67.28 66.22 65.28 65.90 68.61 67.34 67.29

24.2 Pol 56.12 54.95 55.35 57.92 57.38 56.75

24.3 Pureza 84.73 84.30 86.36 84.42 85.19 84.31

24.4 Color 12998.52 13575.89 13519.97 13457.57 13280.58 13073.33

24.5 Trubidez 4704.54 4630.38 5849.84 5474.47 4664.16 6888.59

25 Masa de primera

25.1 Brix 92.11 92.40 92.63 92.76 92.55 91.38 92.12 91.97 92.42 92.22 92.01 92.01

25.2 Pol 81.32 81.77 82.90 80.61 79.84 79.82 79.41 79.04 79.21 79.55 79.91 80.13



ÁREA DE FÁBRICA


INGENIO PANTALEÓN

HOJA 4

11

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

25.3 Pureza 88.28 88.50 89.50 86.90 86.27 87.35 86.20 85.94 85.71 86.26 86.85 87.09

26 Masa de segunda

26.1 Brix 94.46 94.19 94.54 95.31 94.47 93.80 94.10 93.91 93.74 94.12 94.41 94.45

26.2 Pol 70.63 70.66 72.20 69.84 67.78 68.95 68.62 68.50 67.99 70.78 70.59 70.85

26.3 Pureza 74.75 74.94 76.38 73.21 71.78 73.68 72.93 72.94 72.49 75.59 74.87 75.02

27 Masa tercera

27.1 Brix 98.08 97.91 98.89 98.26 98.18 97.63 97.62 98.03 98.43 98.19 97.69 97.35

27.2 Pol 56.31 56.82 56.73 54.98 53.96 56.08 54.06 54.56 54.31 54.54 54.79 54.68

27.3 Pureza 57.41 58.04 57.36 55.95 54.96 57.44 55.38 55.66 55.18 55.55 56.08 56.17

28 Magma B

28.1 Brix 92.06 91.60 92.51 93.24 92.62 91.96

28.2 Pol 86.96 87.27 87.67 88.64 87.75 78.06

28.3 Pureza 94.45 95.27 94.76 95.60 94.75 84.88

29 Magma C

29.1 Brix 90.00 88.83 88.15 89.44 90.58 92.96

29.2 Pol 76.12 75.08 74.27 77.06 78.66 87.94

29.3 Pureza 84.58 84.52 84.25 86.16 86.85 94.61

30 Miel Final

30.1 Brix 86.99 83.12 82.46 82.57 81.34 82.42 83.52 84.21 84.37 84.49 81.97 84.69

30.2 Pol 32.50 29.34 30.82 30.36 30.41 81.25 28.97 26.69 27.01 28.81 28.59 28.85

30.3 Pureza 37.36 35.30 37.38 36.78 37.39 37.92 34.69 31.69 32.02 34.10 34.88 34.07

30.4 % AR 14.29 10.63 13.37 14.66 11.78 11.87 12.87 13.37 13.11 13.61

31 Miel final (gal/TC) 7.03 6.30 5.84 6.33 6.92 7.87 6.61 6.56 6.49 6.36 6.78 6.08

32 Capacidad almacenaje (gls.) 1,700,000.00 1,829,000.00 1,829,000.00 1,829,000.00 1,829,000.00 1,829,500.00 1,829,500.00 1,829,500.00 1,829,500.00


33.1 Producción en qq 1721490.43 1975489.04 2513759.35 2774471.96 2820221.52 2754524.44 2801286.52 2898544.78 2894981.98 2982836.30 3132923.41 3013776.88


33.3 Pol 99.70 99.67 99.65 99.73 99.74 99.81 99.77 99.72 99.72 99.72 99.73 99.8

33.4 Color 239.00 239.08 252.10 242.06 229.65 228.53 238.73 241.90 259.00 243.96 254.64 284.04

33.5 % de humedad 0.03 0.02 0.02 0.03 0.03 0.03 0.02 0.03 0.03 0.02 0.04 0.03


34.1 Producción en qq 2,516,668.89 2,772,187.72 2,284,377.61 2,823,157.83 3,076,076.96 2,892,668.82 2,971,369.78 2,879,718.91 2,870,246.50 2,776,410.32 2,955,467.69 2789873.40


34.3 Pol 99.93 99.92 99.89 99.95 99.91 99.95 99.92 99.96 99.97 99.95 99.93 99.95

34.4 Color 35.00 34.11 31.66 34.40 31.26 29.47 30.24 29.79 27.50 27.04 32.15 32.48

34.5 % de humedad 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.03 0.03 0.02 0.03 0.03

35 Azúcar morena

35.1 Producción en qq 1,263,601.74 397,267.39 865,407.17 944,522.83 1,423,160.22 1,821,263.40 2,202,300.22 2,443,818.26 2,825,911.88 3,235,853.29 2,942,405.68 2863730.38


35.3 Pol 99.03 99.11 99.02 99.17 99.19 99.15 99.17 99.25 99.17 99.06 99.07 99.07

35.4 Color 835.00 847.33 845.12 846.96 900.76 1026.58 1011.31 968.30 1031.38 999.32 918.22 936.37

35.5 % de humedad 0.07 0.07 0.07 0.07 0.08 0.11 0.09 0.07 0.07 0.08 0.10 0.08

36 Azúcar crudo

36.1 Producción en qq 2,539,494.17 3,639,188.58 2,668,647.39 3,457,895.65 2,958,628.91 2,874,939.36 2,275,541.09 1,566,491.52 1,142,279.16 645,064.30 1,050,111.01 742634.70


36.3 Pol 99.04 99.09 99.04 99.16 99.19 99.13 99.18 99.21 99.19 99.07 99.07 99.06

36.4 Color 755.00 679.21 731.14 736.04 890.04 1041.46 971.17 908.94 923.60 910.71 918.22 768.07

36.5 % de humedad 0.09 0.08 0.07 0.07 0.08 0.13 0.10 0.08 0.12 0.10 0.10 0.13

37 HTM

37.1 Producción total (galones) 9198579.56 10284679.21 10627538.64 4974392.59 137761.38 12592332.94 13047129 12807540.44 13179982.3 13163907.20

37.2 HTM Azúcar equivalente (quintales) 533818.26 773925.60 753779.71 347340.95 46374.43 581546.14 907986.37 999040.4073 1005054.34 1013326.28 973469.16


38 Trash

ÁREA DE FÁBRICA

INGENIO PANTALEÓN

HOJA 5


12

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

38.1 % trash caña total 7.03 8.95 8.06 8.15 8.41 9

38.2 % trash vegetal 6.51 8.18 7.53 7.83 8.11 8.32

38.3 % trash mineral 0.52 0.76 0.53 0.31 0.30 0.24

38.4 % basura en caña (limpieza en seco) 0.78 0.77 0.8 0.92 0.97 0.83


azúcar (qq)1300000 2231381 2231381 2231381 1829500 1580761 282641 282641 282641 282641 282641

39.1 Granel en (qq) 450000 489130 489130 489130 48913 48913 48913 48913 48913 48913

39.2 Envasado en (qq) 850000 1742250 1742250 1742250 1531848 233728 233728 233728 233728 233728














48 Tiempo perdido(%)horas 21.14 20.66 22.86 14.26 12.60 18.68 14.98 10.18 13.06 14.32 10.20


48.2 Tiempo Habil (%) horas 10.57 10.33 11.43 7.13 6.30 9.34 7.48 0.00 6.53 7.16 5.10

48.3 Tiempo perdido Ingenio % tiempo total 5.66 8.14 4.51 4.22 4.16 5.59 4.88 6.49 4.04 5.19 3.61

48.4 Tiempo perdido Ingenio % tiempo hábil 94.34 8.14 4.51 4.22 4.16 5.57 4.88 4.04 5.19 3.61

48.5 Tiempo perdido molinos % tiempo total 1.81 1.31 1.00 0.78 0.83 0.61 0.52 0.76 1.64 2.52 1.75

48.6 Tiempo perdido molinos % tiempo hábil 98.19 1.31 1.00 0.78 0.83 0.59 0.52 0.76 1.64 2.52 1.75

49 Ton Cachaza Aplic Campo 1 1 164656 200243 205664 247514 173841 148020 137540 142812 137618.88

50 Ton Cenizas Aplic Campo 1 1

51 No. Calderas 6 6 8 8 8 4 7 7 7 7 7 7

52


Gases6 6 8 8 8 4 7 7 7.00 7 7 7

53 m3 de H20 por TC 11.70 8.60 9.25 8.65 8.66 4.31 4.31 2.02 2.02 2.02

54 m3 de H2O tratada al final del proceso 5.00 8.60 0.00 0.00 0.00 0.00 0.00

55




57 Lb Vapor escape / Ton Caña 629 0


59 Kw-h Producidos con Bunker 52,636 42,140 3,720

60 Kw-h Producidos con otras Biomasas 6,721

61 Kw-h Producidos con Carbón 14232730.00

62 Días de zafra 169 190 163 181 184 187 182 188 175 175 181 173






INGENIO PANTALEÓN

HOJA 6

ÁREA DE FÁBRICA

13

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

1 Caña molida tons. 731,397 833,155 916,008 869,244 785,867 808,926 811,625 735,217 856,081 819,107 805,458 919,955 974,339

2 Pol % caña en Precorte 12.25




6 Producción en qq 1,241,572 1,515,618 1,774,828 1,685,817 1,636,923 1,632,011 1,600,096 1,585,067 1,867,967 1,726,256 1,710,014 1,851,091 1,926,375


8 Jugo Primario

8.1 Brix 16.02 16.33 16.87 16.69 17.68 17.11 18.02 18.19 17.91 18.70 18.01 17.62 17.53

8.2 Pol 13.29 13.63 14.32 14.28 15.18 14.67 15.42 15.46 15.35 16.06 15.53 15.23 15.13

8.3 Pureza 82.95 83.44 84.90 85.55 85.82 85.72 85.57 84.95 85.69 85.87 86.23 86.44 86.31

8.4 % AR

9 Jugo Diluido

9.1 Brix 13.99 13.90 14.75 15.36 15.07 15.03 14.65 14.75 14.21 14.34 14.50 14.08 13.53

9.2 Pol 11.20 11.41 12.30 12.85 12.64 12.64 12.35 12.41 12.02 12.19 12.40 12.06 11.60

9.3 Pureza 80.05 82.08 83.37 83.71 83.86 84.16 84.28 84.14 84.55 85.03 85.52 85.65 85.74

9.4 % AR

10 Jugo Residual

10.1 Brix 8.44 5.49 6.61 7.77 7.05 9.58 9.19 6.91 6.83 5.62 5.16 5.12 5.63

10.2 Pol 6.63 4.34 5.37 6.32 5.73 7.93 7.53 5.63 5.48 4.55 4.19 4.23 4.61

10.3 Pureza 78.58 79.12 81.16 81.36 81.25 82.83 81.92 81.54 80.22 80.95 81.20 82.62 81.88

11 Jugo normal

11.1 Brix

11.2 Pol

11.3 Pureza

12 Jugo Clarificado

12.1 Brix

12.2 Pol

12.3 Pureza

13 Fibra % en caña 12.49 12.29 11.83 12.11 11.81 11.78 11.09 12.16 12.05 12.39 12.13 11.92 11.62

14 Pol % Bagazo 3.43 2.81 3.29 2.95 3.29 4.21 4.01 3.16 3.34 2.64 2.44 3.01 3.37


16 Imbibición % caña 12.14 14.61 15.55 12.48 16.70 14.38 12.33 12.45 12.62 17.66 20.66 19.65 22.85



19 Razón de Molienda (TC/h) 310.29 294.42 291.92 322.28 316.00 316.99 320.97 7942.00 7218.48 7564.32

20 Razon Molienda (Real/Prog) 0.69 7512.00

21 Cachaza % caña 2.76 2.05 2.62 2.99 3.39 3.18 3.40 3.84 3.28 3.18 3.13 3.03 3.37

22 Pol % en Cachaza 4.95 6.30 3.04 2.62 2.90 2.23 1.92 2.40 1.82 1.42 1.27 1.27 1.56

23 Meladura


23.2 Pol

23.3 Pureza

23.4 Color

23.5 Turbidez


24.1 Brix meladura clarificada 60.65 60.08 62.00 61.70 63.50 61.69 63.67 62.34

24.2 Pol

24.3 Pureza

24.4 Color

24.5 Trubidez

25 Masa de primera

25.1 Brix 90.69 91.11 91.80 91.81 91.50 91.93 91.72 91.57 91.11 91.27 91.84 92.11 91.59

25.2 Pol 77.20 77.90 79.27 80.07 79.20 78.78 78.65 79.21 79.38 79.40 79.52 79.35 78.93


ÁREA DE FÁBRICA

RECOPILACIÓN DE LA INFORMACIÓN DE LOS 25 SIMPOSIOS DE ANÁLISIS DE ZAFRAINGENIO PALO GORDO

HOJA 1

14

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

25.3 Pureza 85.12 85.50 86.35 87.21 86.50 85.70 85.76 86.50 87.12 86.75 86.59 86.15 86.18

26 Masa de segunda

26.1 Brix 93.87 92.97 93.56 93.41 93.48 93.93 93.80 93.48 92.58 92.46 93.55 93.99 93.72

26.2 Pol 68.09 67.32 67.59 69.30 68.83 67.83 67.84 68.55 69.00 68.10 67.88 68.35 66.51

26.3 Pureza 72.53 72.42 72.24 74.19 73.64 72.22 72.33 73.34 74.53 73.42 72.56 72.72 70.97

27 Masa tercera

27.1 Brix 96.55 96.21 96.80 97.28 96.75 97.66 97.53 96.63 94.70 95.76 96.52 96.80 96.06

27.2 Pol 57.78 57.35 56.62 59.10 56.99 56.00 55.58 56.08 55.95 56.87 56.41 57.11 57.39

27.3 Pureza 59.85 59.61 58.49 60.75 58.91 57.34 56.98 58.04 59.08 59.20 58.44 59.02 59.74

28 Magma B

28.1 Brix

28.2 Pol

28.3 Pureza

29 Magma C

29.1 Brix

29.2 Pol

29.3 Pureza

30 Miel Final

30.1 Brix 74.74 77.62 79.34 79.96 79.84 83.20 84.03 84.43 83.10 84.55 84.52 85.59 83.96

30.2 Pol 30.41 30.96 30.60 31.51 30.38 31.18 32.30 32.31 30.20 31.67 31.53 31.36 33.39

30.3 Pureza 40.68 39.89 38.57 39.41 38.05 37.74 38.55 38.27 36.34 37.47 37.30 36.64 39.77

30.4 % AR

31 Miel final (gal/TC) 5.47 6.11 6.25 6.29 5.46 5.73 5.53 6.14 6.40 5.98 5.88 6.58

32 Capacidad almacenaje (gls.) 1,900,000.00 2,000,000.00 2,000,000.00 2,000,000.00 2,200,000.00 1,800,000.00 2,000,000.00 2,000,000.00 1,700,000.00


33.1 Producción en qq 623867.00 458867.00 419545.00 568665.00 567400.00 487911.00 442880.00 571262.00 695645.00 661570.00 720525.00 880871.67 746072.15


33.3 Pol 99.58 99.75 99.67 99.79 99.75 99.72 99.64 99.72 99.76 99.66 99.45 99.47 99.43

33.4 Color 298.00 352.00 337.00 207.00 172.02 192.00 228.00 205.00 271.00 235.00 206.00

33.5 % de humedad 0.02 0.02 0.03 0.03 0.03 0.02 0.03 0.02 0.03 0.07 0.09 0.06 0.04




34.3 Pol

34.4 Color

34.5 % de humedad

35 Azúcar morena

35.1 Producción en qq 34,641.00 9,952.00


35.3 Pol 99.47 99.50

35.4 Color 532.00 317.00

35.5 % de humedad 0.03 0.02

36 Azúcar crudo

36.1 Producción en qq 617,704.00 1,056,750.00 1,320,642.00 1,107,199.00 1,069,523.00 1,144,100.00 1,157,216.00 1,013,805.00 1,172,322.00 1,064,685.00 989,489.00 970,218.85 1,114,613.76


36.3 Pol 97.65 98.18 98.67 98.70 98.58 97.91 98.77 98.74 98.8 98.74 98.56 98.69 98.60

36.4 Color 1171 1094.00 900 1019 1526 1591 1004.00 935.00

36.5 % de humedad 0.26 0.20 0.15 0.16 0.23 0.16 0.14 0.23 0.24 0.18 0.17 0.12 0.24

37 HTM




38 Trash


ÁREA DE FÁBRICA


HOJA 2

15

VARIABLE 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008






azúcar (qq)950000 892400 780000 700000 760000 750000 700000 700000 820000 770000 770000

39.1 Granel en (qq) 400000 350000 350000 350000 350000 350000 400000 350000 350000

39.2 Envasado en (qq) 380000 350000 410000 400000 350000 350000 420000 420000 420000

40 Pérdida azúcar (lbs/TC) 48.20 46.20 57.22 51.50 45.38 54.34 41.64 2.44 2.62 2.64 2.77

40.1 Miel final (lbs/ton caña) 20.00 20.20 20.98 21.90 22.02 21.44 16.88 1.22 1.13 1.11 1.32

40.2 Cachaza (lbs/ton caña) 2.80 3.78 1.82 1.58 1.16 1.44 1.10 0.05 0.04 0.04 0.05

40.3 Bagazo (lbs/ton caña) 19.40 14.94 16.92 15.96 20.08 16.70 17.78 0.70 0.63 0.77 0.85

40.4 Indeterminado (lbs/ton caña) 6.00 7.28 17.50 12.06 2.12 14.76 5.88 0.47 0.82 0.72 0.55



42 Rend BASE 96 POL lbs/TC 175.37 187.78 199.84 200.14 214.77 206.90 203.33 222.54








48.2 Tiempo Habil (%) horas 30.36 26.18 14.53 25.81 23.31 18.39 12.81 18.69





49 Ton Cachaza Aplic Campo 26000 36859 27595 282318 28079 26039 25247 27902 32823


51 No. Calderas 6 6 7 7 7 7 6 5

52


de solidos en Gases 2 1 2 4 4 3 3

53 m3 de H20 por TC 30.28 5.60 30.28 20.00 20.00 9.46 90.84

54 m3 de H2O tratada al final del proceso 4.08 20.00 20.00 9.46 19.93

55









62 Días de zafra 182 163 160 169 162 161 153 127 155 155 133 157 173

63 Días de molienda efectiva 131 161 115 105 118 113 106 127 146 146


65 Fecha de finalización de zafra 21-05-96 20-05-97 05-12-98 02-06-99 16-05-00 13-05-01 21-05-02 12-0403 06-05-04 27-04-05 06-04-06 23-04-07 11-05-08



INGENIO PALO GORDO

HOJA 3

ÁREA DE FÁBRICA

16

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

1 Caña molida tons. 925,902 1,146,714 973,216 1,391,372 1,532,523 1,584,444 1,737,452 1,708,252 1,591,825 1,565,220 1,841,995 1,682,176

2 Pol % caña en Precorte 13.50 18.43 14.20 14.26




6 Producción en qq 2,039,177 2,313,713 2,033,298 2,896,294 3,255,063 3,242,226 3,702,109 3,611,663 3,338,797 3,429,232 3,963,358 3,519,390


8 Jugo Primario

8.1 Brix 17.75 16.93 16.91 17.55 17.90 17.26 17.33 16.97 16.83 17.51 17.01 17.62

8.2 Pol 15.31 14.29 14.52 14.94 15.34 14.65 14.80 14.40 14.38 15.23 14.76 15.20

8.3 Pureza 86.25 84.41 85.87 85.13 85.70 84.88 85.40 84.86 85.44 86.98 86.77 86.27

8.4 % AR 0.36 0.48 0.81 0.74 0.76 0.78 0.84 0.83 0.83 0.74 0.75

9 Jugo Diluido

9.1 Brix 15.35 14.82 14.90 15.22 15.19 14.66 14.95 14.81 14.57 14.91 14.63 14.57

9.2 Pol 13.20 12.39 12.72 12.83 12.90 12.30 12.65 12.45 12.34 12.86 12.59 12.44

9.3 Pureza 85.99 83.60 85.37 84.30 84.92 83.90 84.62 84.06 84.69 86.25 86.06 85.38

9.4 % AR 0.35 0.48 0.80 0.76 0.73 0.77 0.84 0.86 0.86 0.76 0.78

10 Jugo Residual

10.1 Brix 4.02 3.29 2.95 3.97 3.27 2.81 2.41 2.73 2.42 2.35 3.33 2.58

10.2 Pol 3.26 2.61 2.38 3.15 2.59 2.25 1.86 2.03 1.89 1.89 2.66 2.04

10.3 Pureza 81.10 79.33 80.68 79.35 79.21 80.07 77.18 74.36 78.10 80.43 79.88 79.07

11 Jugo normal

11.1 Brix 16.42 16.40 17.02 17.37 16.75 16.81 16.46 16.32 16.99 16.50 17.09

11.2 Pol 13.74 14.01 14.35 14.75 14.06 14.23 13.84 13.82 14.65 14.20 14.60

11.3 Pureza 83.68 85.43 84.31 84.92 83.94 84.65 84.08 84.68 86.23 86.06 85.43

12 Jugo Clarificado

12.1 Brix 13.98 14.36 14.94 14.49 14.24 14.67

12.2 Pol 11.87 12.11 12.71 12.40 12.18 12.56

12.3 Pureza 84.91 84.33 85.07 85.58 85.53 85.62

13 Fibra % en caña 12.32 12.37 12.86 12.25 12.91 12.14 12.91 12.97 12.78 12.46 13.85 12.93

14 Pol % Bagazo 2.84 2.55 2.21 2.58 2.29 2.08 2.04 2.08 1.97 1.96 2.01 1.94


16 Imbibición % caña 24.83 25.39 25.49 25.39 26.22 25.90 24.03 27.36 26.24 26.31 25.96 27.45





21 Cachaza % caña 2.93 3.58 3.66 3.65 2.97 3.18 3.00 2.98 2.42 1.99 2.37 2.31

22 Pol % en Cachaza 1.66 2.93 2.56 3.51 4.89 3.01 2.07 1.31 2.71 1.45 1.46 1.80

23 Meladura


23.2 Pol 52.56 52.91 53.80 54.95 54.47 54.69

23.3 Pureza 84.66 83.67 84.73 86.20 85.32 85.88

23.4 Color 0.00 13.39 13180.00 13292.00 12017.00

23.5 Turbidez 47.36 8.05 7630.00 6989.96 7193.79


24.1 Brix meladura clarificada 63.17 62.02 61.91 61.30 61.05 63.46 62.84 63.80 63.68 63.80 64.08 63.88

24.2 Pol 53.36 53.59 54.11 55.22 54.72 55.05

24.3 Pureza 84.91 84.00 84.97 86.55 85.39 86.18

24.4 Color 0.00 13156.00 12.90 11873.00 12167.00 11487.00

24.5 Trubidez 51.07 12.33 6.63 6479.00 6090.96 5279.77

25 Masa de primera

25.1 Brix 91.11 91.13 91.00 90.78 90.59 90.71 90.85 91.34 91.12 91.16 91.43 91.26

25.2 Pol 78.22 77.27 77.25 76.42 76.70 77.89 78.09 77.23 77.99 78.56 78.69 79.31



ÁREA DE FÁBRICA


HOJA 4

17

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

25.3 Pureza 85.85 84.79 84.89 84.18 84.67 85.87 85.95 84.55 85.59 86.18 86.07 87

26 Masa de segunda

26.1 Brix 93.57 93.60 93.46 94.29 93.59 93.66 93.55 93.42 93.44 93.85 94.26 94.08

26.2 Pol 67.69 66.45 67.09 67.16 67.21 68.79 68.89 67.17 67.30 68.93 69.78 70.12

26.3 Pureza 72.34 70.99 71.78 71.23 71.81 73.45 73.64 71.91 72.03 73.44 74.04 74.53

27 Masa tercera

27.1 Brix 96.44 96.85 96.80 97.40 97.50 97.24 96.18 97.21 98.00 97.22 97.56 96.92

27.2 Pol 58.04 57.07 56.71 52.79 55.28 58.35 56.64 56.99 57.62 57.88 58.35 58.75

27.3 Pureza 60.18 58.93 58.58 54.20 56.70 60.01 58.89 58.62 58.79 59.53 59.81 60.62

28 Magma B

28.1 Brix 90.34 90.70 90.74 90.76 91.45 91.48

28.2 Pol 84.22 82.36 82.64 82.13 82.90 84.26

28.3 Pureza 93.23 90.80 91.07 90.49 90.65 92.11

29 Magma C

29.1 Brix 92.70 93.13 92.85 92.77 92.76 92.57

29.2 Pol 78.64 77.82 78.41 78.38 77.89 78.33

29.3 Pureza 84.83 83.56 84.45 84.49 83.97 84.62

30 Miel Final

30.1 Brix 84.08 84.55 84.62 84.40 84.68 85.24 84.80 86.04 84.95 85.30 84.96 85.15

30.2 Pol 32.13 31.28 30.64 31.48 31.75 31.40 28.87 26.45 27.12 28.53 27.89 29.53

30.3 Pureza 38.21 37.00 36.21 37.30 37.49 36.84 34.04 30.74 31.92 33.44 32.82 34.68

30.4 % AR 43.70 13.16 12.28 14.69 14.53 15.35 12.83 13.23

31 Miel final (gal/TC) 5.52 6.35 6.23 6.67 7.02 7.74 7.43 7.19 7.13 6.78 6.86

32 Capacidad almacenaje (gls.) 1,700,000.00 1,700,000.00 2,000,000.00 1,000,000.00 2,320,000.00 2,320,000.00 231,000.00 2,320,000.00 2,300,000.00 2,300,000.00 2,300,000.00


33.1 Producción en qq 687721.72 860276.02 714884.00 808013.14 618615.94 647085.87 721504.88 762516.00 1259042.95 1073610.45 1647671.54 2419739.21


33.3 Pol 99.52 99.64 99.78 99.70 99.84 99.88 99.82 99.64 99.61 99.49 99.80 99.65

33.4 Color 159.00 223.00 214.00 185.50 214.00 218.00 236.00 223.00 233.00 221.57 165.84 221.00

33.5 % de humedad 0.04 0.00 0.04 0.03 0.03 0.03 0.02 0.03 0.04 0.04 0.04 0.04




34.3 Pol

34.4 Color

34.5 % de humedad

35 Azúcar morena

35.1 Producción en qq 67,180.49 57,344.12 54,357.00 77,884.64 89,098.39 126,644.32 70,168.80 1,007,939.46 1,061,698.51 962,234.33 623,862.94 430906.32


35.3 Pol 98.80 98.80 99.51 99.41 99.20 99.26 99.12 99.38 99.34 99.38 99.22 99.43

35.4 Color 613.00 588.00 704.00 619.00 812.50 994.00 1039.00 884.50 1.02 887.00 988.00 713.00

35.5 % de humedad 0.06 0.07 0.05 0.07 0.08 0.08 0.10 0.07 0.08 0.08 0.11 0.07

36 Azúcar crudo

36.1 Producción en qq 1,284,274.29 1,396,093.29 1,264,057.00 1,980,224.79 2,547,348.81 2,468,496.24 2,910,435.32 1,841,207.96 1,348,055.40 858,923.84 1,691,823.58 668744.76


36.3 Pol 98.62 98.84 98.93 99.05 99.09 99.21 98.96 98.57 98.80 99.07 98.95 98.76

36.4 Color 889.00 793.00 917.00 891.76 965.00 892.00 992.00 1022.00 939.00 829.00 882.00 743.00

36.5 % de humedad 0.21 0.24 0.21 0.12 0.15 0.11 0.15 0.18 0.20 0.15 0.29 0.33

37 HTM




38 Trash


HOJA 5


ÁREA DE FÁBRICA

18

VARIABLE 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

38.1 % trash caña total 7.35 11.48 12.93 6.40 6.74 7

38.2 % trash vegetal 6.78 10.01 11.08 6.00 6.37 6.30

38.3 % trash mineral 0.57 1.47 1.85 0.40 0.37 0.35



azúcar (qq)1234670 1234670 905000 600000 600000 600000 997746 600000 600000 434783 386957 437000

39.1 Granel en (qq) 450000 450000 430000 350000 350000 350000 320000 350000 350000 347826 300000 350000

39.2 Envasado en (qq) 784670 784670 475000 250000 250000 250000 677746 250000 250000 86957 86957 87000














48 Tiempo perdido(%)horas 28.68 59.12 57.52 42.85 29.27 38.84 13.98 35.15 25.94 31.43 18.93 26.07


48.2 Tiempo Habil (%) horas 10.77 14.74 13.14 11.71 8.11 16.04 11.78 12.43 5.66 8.14




48.6 Tiempo perdido molinos % tiempo hábil 2.57 2.20 2.60 1.53 0.51 0.96 0.58 0.53 1.22 1.24

49 Ton Cachaza Aplic Campo 21945 21120 35628 52094 0 31148 38858.26


51 No. Calderas 6 6 5 6 6 5 4 4 4 2 2 4.00

52


de solidos en Gases 2 2 4 6 6 5 3 4 3 2 2 3.00

53 m3 de H20 por TC 21.47 19.20 13.45 126.81 0.95 1.80 1.76 1.83

54 m3

de H2O tratada al final del proceso 13.08 12.78 9.42 20.82 0.95 1.80 1.76 1.83

55


producidos / TonBagazo329.40 394.00 535.58 390.53 389.76

56 Kw-h Vendido / Kw-h Producidos 6.49 0.69 0.69 0.69 0.70

57 Lb Vapor escape / Ton Caña 1,080




61 Kw-h Producidos con Carbón 4,974,363 17,095,388 6,177,799 2,750,226 5,680,779

62 Días de zafra 149 171 143 182 188 196 190 181 176 155 170 161





ÁREA DE FÁBRICA


INGENIO PALO GORDO

HOJA 6

19

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004

1 Caña molida tons. 632,269 643,466 677,631 707,374 727,404 686,859 749,100 764,175 1,030,508

2 Pol % caña en Precorte

3 Pol % caña en ingenio 12.08 11.55 12.87 13.24 13.78 13.53 13.3 13.4 12.53

4 Pol % caña Industrial

5 Producción en qq 1,190,517 1,285,779 1,416,196 1,522,179 1,675,087 1,528,556 1,646,109 1,727,943 2,086,391

6 Jugo Primario

7 Brix 16.84 16.55 18.79 16.6 17.66 17.86 18.03 17.85 17.12

6.1 Pol 14.35 14.42 16.51 14.82 16.2 15.85 15.9 15.74 14.12

6.2 Pureza 85.21 87.12 87.87 89.28 91.74 88.78 88.19 88.18 85.98

6.3 Jugo Diluido

6.4 Brix 14.52 13.64 15.56 14.56 14.11 14.88 15.26 15 14.44

7 Pol 12.1 11.71 13.89 12.98 12.83 13.06 13.32 13.08 12.25

7.1 Pureza 83.33 85.85 89.27 89.15 90.92 87.81 87.29 86.93 84.83

7.2 Jugo Residual

7.3 Brix 6.89 5.67 5.45 6.48 5.88 4.92 5.75 3.13 4.12

7.4 Pol 5.53 4.82 4.83 5.66 5.11 4.05 4.85 2.53 3.2

8 Pureza 80.26 85 88.62 87.35 86.88 82.45 84.35 80.83 77.67

8.1 Fibra % en caña 11.96 11.38 11.61 11.86 12.37 12.48 12.33 16.7 12.98

8.2 Fibra en caña analítica

8.3 Pol % Bagazo 3.91 3.53 3.36 3.34 3.42 3.22 3.12 2.35 2.64

9 % de humedad en bagazo 50.65 50.88 51.38 52.18 48.68 50.26 52.23 51.88 51.41

9.1 Imbibición % caña 18 23.21 23.46 21.24 26.61 24.06 21.19 24.11 24.47

9.2 Imbibición % fibra 45.36 206.07 192.07

9.3 Extracción de sacarosa(%) 91.27 93.49 93.51 93.45 95.47 94.02

10 Razón de Molienda (TC/h) 245.28 263.52 275.75 278.27 300.17

11 Razon Molienda (Real/Prog) 1.01

12 Cachaza % caña 3 3 3 3.01 3 3 3 3 3

13 Pol % en Cachaza 4.98 4.08 4.5 2.44 1.91 2.51 2.34 2.59 3.8

14 Brix de la meladura 57.51 61.37 62.76 60.49 61.5 60.67 61.89 61.41

15 Brix meladura clarificada 85.97 59.71 59.55 61.55 58

16 Masa de primera

17 Brix 91.64 90.17 89.29 89.65 90.64 91.28 91.67 91.91 90.78

18 Pol 75.62 75.86 77.52 77.94 77.66 78.97 78.87 78.99 79.06

19 Pureza 82.52 84.13 86.82 86.94 85.68 86.51 86.04 85.94 87.09

20 Volumen ton (P3/ton)

21 Masa de segunda

22 Brix 92.37 90.38 89.27 90.28 91.22 92.51 92.97 92.6 91.75

22.1 Pol 68.88 68.39 71.52 69.07 65.44 66.84 65.19 65.02 69.23

22.2 Pureza 74.57 75.67 80.12 76.51 71.74 72.25 70.12 70.22 75.46

22.3 Vol ton (P3/ton)

23 Masa tercera

23.1 Brix 96.24 93.3 90.78 93.22 94.87 96.09 96.41 96.44 94.91

23.2 Pol 57.76 56.82 57.1 55.84 55.72 54.98 55.92 54.5 56.26

23.3 Pureza 60.02 60.9 62.9 59.9 58.73 57.22 58 69.43 59.28

24 Vol ton (P3/ton)

24.1 Miel Final

24.2 Brix 84.66 84.3 81.66 81.95 84.56 83.71 85.83 85.18 83.17

24.3 Pol 30.8 31.48 33.48 30.43 30.87 30.9 29.71 29.16 30.05

25 Pureza 36.38 37.34 41 37.13 36.51 36.91 34.61 34.23 36.13

25.1 Miel final (gal/TC) 6.51 5.88 6.67 5.86 5.53 5.32 5.21 5.65 6.12

25.2 Capacidad almacenaje (gls.) 350,000 325,000 364,500 363,000 360,000 363,000 305,000 363,000

25.3 Azúcar blanco estándar

25.4 Producción en qq 346,045 421,216 9,711,476 662,565 328,300 108,696 107,145 333,859 1,073,827

25.5 Porcentaje de la producción 29 32.76 68.58 43.53 19.6 7.11 6.51 19.32 51.47

25.6 Pol 99.13 99.56 99.62 99.5 99.39 99.79 99.81 99.77 99.77

26 Color 195 231.6 189.25 248 253 287 251 264.48 239

26.1 % de humedad 0.05 0.06 0.05 0.07 0.08 0.1 0.04

26.2 Azúcar refino local



ÁREA DE FÁBRICA


INGENIO EL BAÚL

HOJA 1

20

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004


26.5 Pol

27 Color

27.1 % de humedad

28 Azúcar morena

28.1 Producción en qq 2826 67160 6522 6171 1876 70613

28.2 Porcentaje de la producción 0.19 4 0.4 0.37 0.1 3.38

28.3 Pol 99.59 99.17 99.66 99.61 99.46 99.12

28.4 Color 321 408 403 429 384.65 967

28.5 % de humedad 0.07 0.06 0.08 0.13 0.12 0.09

29 Azúcar crudo

29.1 Producción en qq 844,472 864,583 445,050 694,143 1,279,627 1,413,339 1,532,794 1,392,208 899,506

29.2 Porcentaje de la producción 71 67.24 31.42 45.6 79.36 96.46 93.12 80.57 43.11

29.3 Pol 97.5 98.35 98.53 98.51 98.5 98.73 98.83 98.93 99.01

29.4 Color 1475 1498 1842 1849 1721 1131

29.5 % de humedad 0.11 0.26 0.26 0.24 0.28 0.23 0.13

30 Azúcar refino exportación



30.3 Pol

30.4 Color

30.5 % de humedad


azúcar (qq) 400,000 465,000 392,000 624,000 1,626,295 350,000 400,000 350,000

31.1 Granel en (qq) 300,000 1,332,000 150,000 200,000 250,000

31.2 Envasado en (qq) 324,000 294,295 200,000 200,000 100,000

32 Pérdida azúcar (lbs/TC) 53.4 53.1 48.4 49.6 48.2 50.61 48.8 44.8 50.4

32.1 Miel final (lbs/ton caña) 24 25.73 26.8 21 20.2 19.46 18.6 19.6 21.6

32.2 Cachaza (lbs/ton caña) 2.8 2.81 2.6 1.4 1.2 1.51 1.4 1.6 2.2

32.3 Bagazo (lbs/ton caña) 21 20.82 17.4 18 17.8 17.53 17.4 12.2 14.8

32.4 Indeterminado (lbs/ton caña) 5.6 3.74 1.6 9.2 9 12.11 11.4 11.4 11.8

33 Rendimiento en lbs/ton caña 188 199.82 208.99 215.19 250.28 222.54 219.74 226.12 202.46

34 Rend BASE 96 POL lbs/TC 191.86 208.12 217.6 222.06 236.76 229.06 226.18 233.4 209.67

35 Wintery Carp 96 94 94.64 92.85

36 BHE 92 93.02 89.79 89.36

37 BHR 87 85.32

38 Overall Recovery (O. R.) 227.2 81.29 11.16 80.22

39 %Rec. Casa de Coc

40 %Rec. Total 77.93 85.42

41 Tiempo perdido(%)horas 36.69 36.01 41.22 53.98 48.06 87.61 74.22 54.33 44.36

41.1 Tiempo Total (%) horas 22.35 21.95 23.17 26.99 17.07 27.11 26.02 18.92 22.68

41.2 Tiempo Habil (%) horas 15.5 28.25 27.84 16.22 13.5

41.3 Falta de caña (%) horas 4.79 3.99 10.01 4.61 6.1 4.88 3.71 3.62

41.4 Ingenio (%) horas 9.32 14.05 12.82 16.28 7.71 17.38 15.48 11.58 3.05

41.5 Molinos (%) horas 0.23 0.01 1.24 0.7 3.17 8.77 3.9 1.51

42 Ton Cachaza Aplic Campo 22,473 30,915

43 Ton Cenizas Aplic Campo

44 No. Calderas 4 4 4 4 4


de solidos en Gases

46 m3 de H20 por TC 4 4.1 12.5

m3

de H2O tratada al

final del proceso

Utiliza Subacetato de

plomo como clarificante

49 Días de zafra 174 170 182 170 149 149 153 141 185

Días hábiles programados

para moler

51 Días de molienda efectiva 163 124 143 147 137 178

52 Fecha de inicio de zafra 17-11-95 13-11-96 19-11-97 19-11-98 13-11-99 12-11-00 22-11-01 22-11-02 14-11-03

53 Fecha de finalización de zafra 09-05-96 01-05-97 19-05-98 07-05-99 09-04-00 09-04-01 23-04-02 04-04-03 16-05-04


143 139 18050

146

Si Si Si No48

Si

47


INGENIO EL BAÚL

HOJA 2

452 1 1 2 2

ÁREA DE FÁBRICA

21

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

1 Caña molida tons. 286,426 313,644 410,481 297,549 267,709 277,719 318,514 328,025 291,070 297,582 303,522 340,707 267,210


3 Pol % caña en ingenio 12.99 13.2 13.19 13.07 14.18 13.95 14.29 14.09 13.84 13.79 14.00 14.04 14.14

4 Producción en qq 610,811 674,243 872,886 614,941 620,529 629,329 739,685 744,264 662,315 693,666 716,961 800,841 619,481

5 Jugo Primario

5.1 Brix 17.8 17.65 18 17.44 18.91 18.49 18.62 18.47 18.22 18.46 18.47 18.42 17.83

5.2 Pol 15.18 15.44 15.73 15.41 16.95 16.6 16.59 16.55 16.39 16.57 16.43 16.48 15.86

5.3 Pureza 85.22 87.45 87.41 88.41 89.61 89.77 89.09 89.61 89.96 89.78 88.94 89.43 88.92

6 Jugo Diluido

6.1 Brix 14.82 15.2 14.96 14.82 15.21 15.15 15.89 15.56 15.27 15.11 15.19 15.31 14.97

6.2 Pol 12.45 13.22 13 13.02 13.55 13.53 14.07 13.86 13.66 13.46 13.41 13.59 13.23

6.3 Pureza 83.97 86.92 86.86 87.89 89.09 89.3 88.59 89.06 89.48 89.07 88.28 88.76 88.33

7 Jugo Residual

7.1 Brix 5.78 6.29 6.16 7.42 6.64 6.22 8.53 8.55 7.03 8.09 3.31 3.59 4.59

7.2 Pol 4.71 5.24 4.97 6.24 5.5 5.16 7.14 7.25 6.03 6.69 2.70 3.01 3.76

7.3 Pureza 81.73 83.25 80.86 84.12 82.94 82.97 83.76 84.74 85.74 82.67 81.34 83.63 81.92

8 Fibra % en caña 12.42 11.78 12.28 12.2 12.45 12.41 12.60 11.88 12.33 12.73 12.27

9 Fibra en caña analítica 12.7 12.61

10 Pol % Bagazo 3.59 3.87 3.19 3.36 3.76 3.26 3.62 3.97 3.55 3.36 2.35 2.47 2.34

11 % de humedad en bagazo 51.15 50.9 50.97 51.92 51.46 51 49.89 49.87 48.89 50.06 49.70 48.86 51.43

12 Imbibición % caña 24.17 19.99 22.51 19.69 24.91 23.65 21.86 21.10 21.20 21.9 25.86 25.02 26.74



15 Razón de Molienda (TC/h) 102.66 105.33 101.91 102.77 108.12 108.42 100.22 105.22 104.79 109.1 102.09

16 Razon Molienda (Real/Prog) 2459.36 2515 2618.44 2450.22

17 Cachaza % caña 2.19 1.88 2.1 2.37 2.44 2.1 2.53 2.86 2 2.13 2 2.06 2.13

18 Pol % en Cachaza 2.21 1.92 2.21 2 2.17 1.96 2.36 2.57 2.06 1.54 1.77 1.78 1.55

19 Brix de la meladura 59.79 58.72 57.96 56.86 58.41 57.77 59.79 60.04 59.26 61.69 62.22

20 Brix meladura clarificada

21 Masa de primera

21.1 Brix 90.85 89.34 88.85 88.87 89.08 88.96 88.69 88.45 89.33 89.2 89.64 89.61 89.04

21.2 Pol 75.39 77.56 77.69 78.26 79.06 78.32 77.39 77.61 79.24 77.24 77.76 78.14 76.85

21.3 Pureza 82.99 86.83 87.43 88.07 88.75 88.04 87.27 87.75 88.71 86.59 86.75 87.2 86.31

21.4 Volumen ton (P3/ton) 5.27 4.99

22 Masa de segunda

22.1 Brix 93.45 90.47 89.99 90.17 90.32 90.31 90.38 89.23 90.51 90.25 91.48 91.42 91.35

22.2 Pol 66.32 66.93 67.58 67.81 68.08 67.13 67.04 66.09 69.02 66.99 68.11 68.76 67.75

22.3 Pureza 70.97 74 75.1 75.2 75.37 74.33 74.17 74.07 76.25 74.23 74.45 75.21 74.17

22.4 Vol ton (P3/ton) 2.35 2.3

23 Masa tercera

23.1 Brix 96.47 93.61 93.54 93.6 93.54 93.9 93.74 93.65 94.44 93.85 94.8 94.38 94.15

23.2 Pol 54.23 54.46 55.16 54.99 54.83 54.34 53.22 52.55 54.09 52.44 52.51 53.43 52.34

23.3 Pureza 56.22 58.18 58.96 58.75 58.61 57.87 56.78 56.11 57.28 55.87 55.39 56.61 55.59

23.4 Vol ton (P3/ton) 1.37 1.41

24 Miel Final

24.1 Brix 83.4 85.13 85.14 86.64 89.07 88.93 83.62 80.88 83.61 82.90 83.60 82.17 82.91

24.2 Pol 27.94 28.53 28.07 28.05 31.74 30.76 28.6 27.91 29.2 28.34 29.29 30.1 30.26

24.3 Pureza 33.5 33.53 32.97 32.37 35.64 34.58 34.2 34.51 34.92 34.18 35.04 36.64 36.5

24.4 Miel final (gal/TC) 6.55 6.01 6.48 5.96 5.28 5.15 5.51 5.68 5.4 5.38 5.53 5.55 5.68

24.5 Capacidad almacenaje (gls.) 250,000 250,000 250,000 250,000 250,000 250,000 250,000 250,000 250,000 250,000 250,000


25.1 Producción en qq 586,074 620,461 712,337 496,391 592,491 600,173 430,591 571,196 645,798 410119 533216 740019 448758


25.3 Pol 99.61 99.49 99.43 99.53 99.5 99.49 99.53 99.7 99.7 99.69 99.72 99.74 99.7

25.4 Color 318.11 285.39 310.71 321.17 295.6 253.34 242.9 265.01 255.79 257.79 230 266.36 261

25.5 % de humedad 0.07 0.06 0.05 0.03 0.03 0.03 0.03 0.03 0.03 0.04 0.02 0.03 0.03




26.3 Pol

26.4 Color

26.5 % de humedad


ÁREA DE FÁBRICA


INGENIO LOS TARROS

HOJA 1

22

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

27 Azúcar morena

27.1 Producción en qq 15192 7972


27.3 Pol 99.12 99.58

27.4 Color 1024 591

27.5 % de humedad 0.05 0.06

28 Azúcar crudo

28.1 Producción en qq 24,737 53,783 160,548 118,551 28,038 29,156 309,094 173,068 16,517 283,547 168,553 52,850 170,724


28.3 Pol 98.69 98.41 98.78 98.53 99.12 99.05 99.08 99.13 99.41 98.72 99.06 99.31 99.24

28.4 Color 1003 571.57 638.72 918.6 1009 603.33 1089.38 1004 582 663

28.5 % de humedad 0.22 0.24 0.18 0.17 0.14 0.16 0.17 0.2 0.09 0.23 0.16 0.079 0.12




29.3 Pol

29.4 Color

29.5 % de humedad

30Capacidad de almacenamiento azúcar

(qq) 340,000 335,000 335,000 335,000 335,000 335,000 335,000 360,000 340,000 340,000 340,000

30.1 Granel en (qq) 0 0 0 0

30.2 Envasado en (qq) 335,000 335,000 335,000 335,000 335,000 360,000 340,000 340,000 340,000








34 Wintery Carp 95.1 95.21 94.85 95.09 95.3 95.09 94.69 94.93 94.71

35 BHE 92.29 90.62 91.39 91.32 92.39 94.19 92.75 92.16 92.16

36 BHR

37 Overall Recovery (O. R.) 73.5 73.8 75.09 73.74 74.72 75.59 77.43 76.98 78.66

38 %Rec. Casa de Coc 93.97 91.5

39 %Rec. Total 81.59 80.96 80.14


40.1 Tiempo Total (%) horas 7.77 14.52 21.69 5.45 4.54 8.4 5.55 1.96 2.61 4.22 5.71 3.49

40.2 Tiempo Habil (%) horas 4.22 5.71 3.49

40.3 Falta de caña (%) horas 8.5 11.96 1.39 0.61 4.93 2.83 0.28 0.49 1.22 1.81 1.35

40.4 Ingenio (%) horas 4.46 5.05 4.68 2.96 4.06 3.94 3.47 2.72 1.68 2.12 1.27 2.66 1.3

40.5 Molinos (%) horas 2.45 2.4 1.54 1.98 1.89 2.66 2.04 0.67 1.66 0.93 1.73 1.24 0.85

41 Ton Cachaza Aplic Campo 6,532 9,765 11,491 12,675 9,106 6,338 9,474 9,850 8,743

42 Ton Cenizas Aplic Campo 689 724 300 0 0 0 0

43 No. Calderas 7 7 7 7 7 7 7 7 7


de solidos en Gases

45 m3 de H20 por TC 30.52 30.52 30.52 30.52 30.52 30 30 30

m3

de H2O tratada al

final del proceso

Utiliza Subacetato de plomo

como clarificante

48 Días de zafra 142 138 190 129 126 118 128 134 126 121 126 138 113


para moler

50 Días de molienda efectiva 127.27 182 116 118 128 134 126 121 126 138 113




138 160

ÁREA DE FÁBRICA


INGENIO LOS TARROSHOJA 2

no si no no

49116 120 130 120 120 121 126

5 5

47si si no no no

4 4 4 6

464.45 0.1 5

2 4 444

23

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

1 Caña molida tons. 1,121,556 1,122,685 1,343,166 1,237,082 1,129,394 1,295,612 1,209,093 1,265,242 1,347,209 1,463,969 1,423,397 1,604,568 1,491,316

2 Pol % caña en Precorte 16.38 16.46




6 Producción en qq 2,359,452 2,474,282 3,086,506 2,877,329 2,841,108 3,115,123 2,929,196 3,044,135 3,315,812 3,505,137 3,368,610 3,630,765 3,332,861


8 Jugo Primario

8.1 Brix 18.11 17.93 19.05 18.63 19.60 19.26 18.86 18.27 18.23 18.10 17.65 17.40 17.62

8.2 Pol 15.59 15.66 16.35 16.06 17.24 17.14 16.76 16.24 16.10 16.09 15.70 15.46 15.70

8.3 Pureza 86.09 87.32 85.82 86.21 87.96 88.99 88.86 88.86 88.32 88.85 88.92 88.84 89.02

8.4 % AR

9 Jugo Diluido

9.1 Brix 15.54 16.19 16.60 15.96 16.34 16.26 16.19 15.86 16.04 15.86 15.71 14.58 15.41

9.2 Pol 12.98 13.77 13.86 13.37 14.33 14.11 14.03 13.75 13.84 13.88 13.78 12.73 13.56

9.3 Pureza 83.53 85.00 83.45 83.76 85.60 86.72 86.69 86.66 86.26 87.53 87.74 87.29 87.98

9.4 % AR

10 Jugo Residual

10.1 Brix 8.17 7.68 7.86 5.89 5.24 4.89 4.65 4.04 3.43 3.49 3.71 3.27 3.60

10.2 Pol 6.24 5.97 6.18 4.58 4.15 3.93 3.74 3.27 2.76 2.83 3.01 2.65 2.91

10.3 Pureza 76.38 77.79 78.66 77.82 79.20 80.22 80.47 80.81 80.55 81.09 80.99 81.12 81.01

11 Jugo normal

11.1 Brix

11.2 Pol

11.3 Pureza

12 Jugo Clarificado

12.1 Brix

12.2 Pol

12.3 Pureza

13 Fibra % en caña 12.55 12.24 12.53 12.18 12.11 12.16 13.06 13.70 12.04 11.64 11.08 11.41 11.72

14 Pol % Bagazo 3.17 3.27 2.99 3.11 2.95 2.96 2.71 2.46 2.31 2.26 2.31 2.31 2.18


16 Imbibición % caña 21.14 17.36 19.12 23.60 21.22 21.73 24.09 24.88 22.59 21.51 18.75 22.28 15.21




20 Razon Molienda (Real/Prog) 0.87 0.98 1.03 98.33 99.04

21 Cachaza % caña 3.28 3.06 3.30 5.06 3.49 3.32 3.52 3.42 3.62 3.50 4.24 4.46 4.34

22 Pol % en Cachaza 4.04 3.10 3.27 3.20 2.82 4.63 1.95 1.37 1.72 1.36 1.27 1.17 1.24

23 Meladura


23.2 Pol

23.3 Pureza

23.4 Color

23.5 Turbidez


24.1 Brix meladura clarificada 61.91

24.2 Pol

24.3 Pureza

24.4 Color

24.5 Trubidez

25 Masa de primera

25.1 Brix 92.39 91.84 91.79 91.39 91.99 90.41 90.52 91.88 91.91 90.50 90.60 89.94 90.22

25.2 Pol 77.60 77.14 75.30 76.12 78.41 77.87 77.40 77.18 75.31 75.96 75.21 74.49 74.80


ÁREA DE FÁBRICA

RECOPILACIÓN DE LA INFORMACIÓN DE LOS 25 SIMPOSIOS DE ANÁLISIS DE ZAFRAINGENIO MADRE TIERRA

HOJA 1

24

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

25.3 Pureza 83.99 84.00 82.04 83.29 85.24 86.14 85.51 84.00 81.94 82.93 82.94 80.82 82.72

26 Masa de segunda

26.1 Brix 94.38 94.44 93.65 93.74 94.30 93.38 94.07 95.09 94.04 92.88 92.81 92.28 92.20

26.2 Pol 66.28 67.15 63.79 63.27 65.23 66.89 67.94 66.78 63.84 62.96 63.86 64.27 63.37

26.3 Pureza 70.22 71.10 68.11 67.49 69.17 71.62 72.24 70.24 67.90 67.80 68.73 68.16 68.37

27 Masa tercera

27.1 Brix 96.42 96.43 96.51 96.10 97.46 97.21 96.95 96.89 97.38 96.02 96.15 95.84 95.64

27.2 Pol 54.62 53.97 51.92 50.93 51.95 53.16 53.05 51.80 49.71 50.36 51.43 50.89 50.85

27.3 Pureza 56.65 55.97 53.79 53.00 53.30 54.69 54.72 53.47 51.07 52.46 53.49 53.11 53.18

28 Magma B

28.1 Brix

28.2 Pol

28.3 Pureza

29 Magma C

29.1 Brix

29.2 Pol

29.3 Pureza

30 Miel Final

30.1 Brix 85.45 89.25 87.00 85.54 87.27 87.71 89.29 90.18 91.93 87.86 84.91 83.75 84.92

30.2 Pol 30.93 33.34 31.08 30.74 30.23 30.84 31.98 32.36 32.38 31.05 28.66 27.61 27.24

30.3 Pureza 36.20 37.35 35.72 35.93 34.64 35.17 35.82 35.91 35.24 35.34 33.76 33.00 32.07

30.4 % AR

31 Miel final (gal/TC) 6.89 6.26 6.23 6.41 5.80 5.94 6.36 5.48 6.11 5.78 5.52 5.27 5.17

32 Capacidad almacenaje (gls.) 288,144.00 2,290,000.00 3,290,000.00 1,290,000.00 1,290,000.00 6,936,252.00 1,290,000.00 1,290.00 1,290,000.00 1,290,000.00 1,290,000.00


33.1 Producción en qq 524475.00 705665.00 160867.00 607843.00 794023.00 720495.00 1000863.00 762985.00 901122.00 1003937.00 985373.00


33.3 Pol 99.41 99.60 99.42 99.52 99.40 99.46 99.40 99.69 99.66 99.81 99.74

33.4 Color 273.00 193.61 257.00 266.90 274.00 295.00 290.00 247.00 314.00 290.00 238.00

33.5 % de humedad 0.10 0.09 0.07 0.04 0.04 0.04 0.04 0.03 0.03 0.03 0.02




34.3 Pol

34.4 Color

34.5 % de humedad

35 Azúcar morena



35.3 Pol

35.4 Color

35.5 % de humedad

36 Azúcar crudo

36.1 Producción en qq 1,834,977.00 1,768,616.00 3,086,506.00 2,877,329.00 2,680,241.00 2,507,280.00 2,135,163.00 1,891,353.00 2,314,949.00 2,510,760.00 2,140,125.00 2,218,864.00 1,996,578.00


36.3 Pol 98.44 98.71 98.54 98.60 98.75 98.60 98.53 98.70 98.31 98.61 98.79 98.96 98.89

36.4 Color 1235 1200 2000 1850 1264 942.00 973.00

36.5 % de humedad 0.20 0.20 0.22 0.23 0.18 0.21 0.24 0.21 0.31 0.26 0.22 0.22 0.24

37 HTM




38 Trash


ÁREA DE FÁBRICA


HOJA 2

25

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008






azúcar (qq)525000 525000 1005000 1000000 1026000 1110000 1110000 1110000 1110000 1110000 1110000

39.1 Granel en (qq) 490000 400000 420000 420000 420000 420000 420000 420000 420000

39.2 Envasado en (qq) 525000 515000 600000 606000 690000 690000 690000 690000 690000 690000













47 Recuperación Global 86.47 83.91 84.83 85.94 86.20 85.11 86.13 86.12 86.22








49 Ton Cachaza Aplic Campo 39416 43073 42511 48791 51179 60333 71602 64721

50 Ton Cenizas Aplic Campo 3400 3553 3264 3776 3564

51 No. Calderas 2 4 4 3 3 3 3 3 3

52

Calderas con separadores de

solidos en Gases4 4 2 3 3 3 3 3

53 m3 de H20 por TC 12.82 13.88 11.85 11.41 11.54 11.54 11.54

54 m3 de H2O tratada al final del proceso 1.00 1.00 1.00 1.00

55









62 Días de zafra 183 172 164 145 160 164 156 169 167 165 186 171






INGENIO MADRE TIERRA

HOJA 3

ÁREA DE FÁBRICA

26

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

1 Caña molida tons. 1,518,389 1,650,220 1,482,970 1,610,265 1,762,070 1,720,954 1,833,884 2,135,779 2,077,450 1,753,859 2,145,880 1,950,661


3 Pol % caña en ingenio 13.66 0.00

4 % de humedad de caña Core Sampler 13.45 0.00

5 Pol % caña Industrial 13.32 12.91 12.74 12.62 12.72 12.40 12.67 12.17 12.71 12.55 12.57

6 Producción en qq 3,553,846 3,610,670 3,296,696 3,556,851 3,859,443 3,951,585 4,298,409 4,456,533 4,444,628 4,127,326 5,041,446 4,587,407


8 Jugo Primario 0

8.1 Brix 18.36 16.88 17.08 17.42 17.24 17.07 17.26 16.91 17.55 17.40 17.38 16.96

8.2 Pol 16.49 15.15 15.31 15.51 15.29 15.11 15.29 15.02 15.59 15.38 15.36 15.05

8.3 Pureza 89.79 89.70 89.66 88.99 88.69 88.52 88.59 88.82 88.83 88.39 88.38 88.74

8.4 % AR 0.61 0.59 0.68 0.70 0.64 0.62 0.74 0.74 0.69 0.70 0.71

9 Jugo Diluido 0.00

9.1 Brix 15.67 15.00 15.20 15.37 15.29 15.11 15.01 14.98 15.48 15.33 14.85 14.64

9.2 Pol 13.97 13.32 13.47 13.52 13.41 13.23 13.19 13.14 13.57 13.37 12.93 12.76

9.3 Pureza 89.14 88.77 88.64 87.97 87.70 87.56 87.87 87.72 87.66 87.21 87.07 87.16

9.4 % AR 0.62 0.56 0.64 0.65 0.61 0.60 0.69 0.66 0.71 0.66 0.65

10 Jugo Residual 0.00

10.1 Brix 3.73 3.81 2.45 2.58 2.90 2.92 3.10 2.68 2.57 2.40 2.70 2.66

10.2 Pol 3.01 3.08 1.98 2.09 2.34 2.36 2.52 2.17 2.07 1.93 2.17 2.15

10.3 Pureza 80.69 80.93 80.79 81.01 80.69 80.82 81.29 80.97 80.54 80.42 80.37 80.83

11 Jugo normal 0.00

11.1 Brix 16.57 16.90 16.72 15.05 16.74 16.40 17.02 16.88 16.86 16.45

11.2 Pol 14.85 14.52 14.66 13.20 14.71 14.39 14.92 14.72 14.68 14.34

11.3 Pureza 89.66 88.99 87.70 87.71 87.87 87.74 87.66 87.21 87.07 87.16

12 Jugo Clarificado 0.00

12.1 Brix 14.80 14.93 15.27 14.69 14.24 14.02

12.2 Pol 13.01 13.11 13.33 12.71 12.30 12.14

12.3 Pureza 87.91 87.81 87.30 86.52 86.38 86.34

13 Fibra % en caña 11.90 13.36 13.74 13.63 13.15 13.36 13.34 13.90 13.80 14.01 13.88 13.61

14 Pol % Bagazo 2.50 2.42 2.08 2.11 2.03 2.27 2.52 1.91 1.91 1.89 1.84 1.93


16 Imbibición % caña 16.19 20.52 19.24 17.96 22.71 20.31 23.28 22.84 24.14 22.10 21.99 23.10





21 Cachaza % caña 4.28 4.16 4.31 3.97 4.33 4.49 3.97 4.45 4.25 3.89 4.47 3.65

22 Pol % en Cachaza 1.03 0.92 0.89 1.23 1.23 1.30 1.32 1.27 2.06 2.90 2.20 2.03

23 Meladura 0.00


23.2 Pol 54.75 55.44 54.34 54.30 54.19 53.54

23.3 Pureza 88.66 88.20 88.11 87.64 87.63 86.85

23.4 Color 12112.87 12107.28 13758.01 15529.01 14651.81 11740.83

23.5 Turbidez 38.15 47.05 56.19 54.28 49.84 44.61

24 Meladura Clarificada 0.00

24.1 Brix meladura clarificada 61.75 0.00

24.2 Pol 54.75 0.00

24.3 Pureza 88.66 0.00

24.4 Color 11441.27 13035.88 12846.23 11585.30 9580.89

24.5 Trubidez 29.76 39.50 51.27 41.29 37.72


25.1 Brix 90.26 89.79 90.52 90.72 90.72 90.64 90.69 90.81 90.92 91.10 91.55 91.16

25.2 Pol 75.30 73.78 75.18 74.17 75.02 75.78 76.16 74.65 73.96 75.25 74.72 78.30



ÁREA DE FÁBRICA


HOJA 4

27

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

25.3 Pureza 83.15 81.99 82.85 81.76 82.69 83.61 83.98 82.20 81.35 82.60 81.62 86


26.1 Brix 92.76 94.06 95.02 93.60 93.45 93.48 92.84 92.99 94.15 94.39 94.01 93.93

26.2 Pol 64.15 62.26 64.36 62.79 63.36 65.79 64.65 62.23 63.47 65.28 62.79 63.20

26.3 Pureza 69.11 66.12 67.74 67.11 67.80 70.38 69.64 66.92 63.41 69.16 66.79 67.28

27 Masa tercera 0.00

27.1 Brix 96.18 97.75 97.87 96.99 96.08 97.34 97.27 97.43 97.10 96.53 95.91 95.9

27.2 Pol 50.28 50.86 51.35 49.32 47.98 50.73 50.46 49.16 49.74 50.15 49.44 48.70

27.3 Pureza 52.29 52.05 52.48 50.85 49.94 52.12 51.88 50.46 51.23 51.95 55.55 50.78

28 Magma B 0.00

28.1 Brix 91.92 91.19 91.92 93.26 93.48 93.44

28.2 Pol 82.63 82.46 82.66 83.55 82.03 82.22

28.3 Pureza 89.89 90.43 89.93 89.59 87.75 87.99

29 Magma C 0.00

29.1 Brix 90.63 90.54 90.71 90.40 90.52 90.84

29.2 Pol 74.80 74.73 74.86 74.94 73.83 74.27

29.3 Pureza 82.53 82.50 82.53 82.90 81.56 81.76

30 Miel Final 0.00

30.1 Brix 85.16 88.02 83.38 84.81 83.64 84.16 84.57 83.76 84.11 84.91 83.91 84.12

30.2 Pol 27.78 30.84 29.79 27.11 26.45 27.97 28.16 27.86 28.03 28.63 28.55 27.95

30.3 Pureza 32.64 35.09 35.74 31.96 31.62 33.23 33.30 33.26 33.33 33.72 34.02 33.23

30.4 % AR 17.12 14.24 15.54 20.69 18.93 17.72 17.79 16.84 16.85 17.75 37.46

31 Miel final (gal/TC) 5.04 5.34 4.49 4.84 4.75 5.23 5.34 6.19 6.21 5.50 5.74 6.13

32 Capacidad almacenaje (gls.) 1,290,000.00 1,290,000.00 1,290,000.00 1,290,000.00 1,290,000.00 1,290,000.00 1,290,000.00 1,290,000.00 1,290,000.00 1,290,000.00 3,307,523.00 3307523.00

33 Azúcar blanco estándar 0.00

33.1 Producción en qq 999174.02 1030104.00 917839.26 1037260.12 959716.39 880344.56 1135834.10 1087808.04 1138354.78 1305076.04 1175198.60 1429717.30


33.3 Pol 99.77 99.79 99.75 99.73 99.82 99.85 99.80 99.75 99.79 99.75 99.74 99.81

33.4 Color 212.84 212.59 250.09 221.70 221.39 253.03 251.18 227.27 243.30 215.23 230.50 213.00

33.5 % de humedad 0.03 0.02 0.02 0.02 0.02 0.03 0.05 0.04 0.04 0.03 0.03 0.04




34.3 Pol

34.4 Color

34.5 % de humedad

35 Azúcar morena



35.3 Pol

35.4 Color

35.5 % de humedad

36 Azúcar crudo

36.1 Producción en qq 2,131,723.19 2,184,043.17 1,967,827.82 2,108,771.00 2,424,494.74 2,654,678.26 2,804,648.00 2,960,837.17 2,902,347.39 2,478,436.26 3,382,644.40 2608499.90


36.3 Pol 98.94 98.86 98.90 98.95 99.07 99.09 98.91 98.67 98.78 98.86 98.83 98.65

36.4 Color 942.54 1342.76 1656.54 1339.86 1215.46 1178.51 1062.85 1256.51 1376.03 1216.78 1357.32 1477.00

36.5 % de humedad 0.23 0.28 0.22 0.22 0.16 0.20 0.23 0.36 0.27 0.26 0.28 0.30

37 HTM 0.00

37.1 Producción total (galones) 3367838.91 3491050.82 3489272.55 3989056.92 3545953.90 3513725.20 3432027.93 3398684.17 5474029.578 4069111.67 4621007.70

37.2 HTM Azúcar equivalente (qq) 396522.51 411029.23 410819.86 475231.07 416562.39 418603.05 407888.26 403925.44 403026.34 483604.13 549195.65


38 Trash 0.00


INGENIO MADRE TIERRAHOJA 5

ÁREA DE FÁBRICA


28

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

38.1 % trash caña total 0.00

38.2 % trash vegetal 0.00

38.3 % trash mineral 0.00

38.4 % basura en caña (limpieza en seco) 0.00


azúcar (qq)1110000 1110000 1110000 1110000 1110000 1110000 1110000 1110000 1110000 1110000 1110000 1110000

39.1 Granel en (qq) 420000 420000 420000 420000 420000 420000 420000 420000 420000 420000 420000 420000

39.2 Envasado en (qq) 690000 690000 690000 690000 690000 690000 690000 690000 690000 690000 690000 690000






40.5 Perdidas en patio caña (lb/ton caña) 0.00



43 Recuperación normal 73.43

44 Recuperación normal base 96 75.99

45 Recuperación total 84.08 86.56 86.85 85.50 84.59 84.39 84.84 83.77 84.46

46 Recuperación total base 96 89.87




48.2 Tiempo Habil (%) horas 1.61 2.03 2.04 1.02 0.99 4.78 4.73 6.32 4.58 5.40 3.80 3.79


48.4 Tiempo perdido Ingenio % tiempo hábil 1.57 1.64 0.60 0.99 2.53 3.95 3.63 3.79 2.94 2.40 2.24


48.6 Tiempo perdido molinos % tiempo hábil 0.95 0.52 0.29 0.49 1.34 2.60 0.67 0.81 1.08 0.65 0.73

49 Ton Cachaza Aplic Campo 65000 68725 63963 63892 69231 77290 72805 87360 81175 68291 95844 71219

50 Ton Cenizas Aplic Campo 8923 4576 4157 4539 4520 4889 5421 6065 5363 5316 5950 5903

51 No. Calderas 3 3 3 3 3 3 3 3 3 3 3 3

52

Calderas con separadores de

solidos en Gases3 3 3 3 3 3 3 3 3 3 2 2

53 m3 de H20 por TC 11.54 11.28 11.54 11.54 11.36 11.54 11.36 8.80 0.40 0.40 1.00 1.00

54 m3 de H2O tratada al final del proceso 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00

55




57 Lb Vapor escape / Ton Caña 960 920 920 873 925 3,560

58 Kw-h Producidos con Bagazo 155,545,307 157,934,835 139,016,461 209,328,151 189,351,450

59 Kw-h Producidos con Bunker 120,548 93,709 166,425 200,082 0

60 Kw-h Producidos con otras Biomasas 0 0

61 Kw-h Producidos con Carbón 0 0

62 Días de zafra 171 182 163 169 176 190 183 183 174 158 192 169






INGENIO MADRE TIERRA

HOJA 6

ÁREA DE FÁBRICA

29

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

1 Caña molida tons. 350,949 452,790 518,054 468,447 482,708 589,502 607,008 544,883 593,344 540,493 561,617 742,870 846,568





6 Producción en qq 742,105 1,023,211 1,180,797 1,008,398 1,157,099 1,315,317 1,355,008 1,240,769 1,324,219 1,300,056 1,334,886 1,751,193 1,001,004


8 Jugo Primario

8.1 Brix 18.48 18.66 18.98 18.57 18.91 19.19 18.96 18.18 19.39 18.41 18.90 18.13

8.2 Pol 15.55 16.14 16.21 16.51 16.53 16.33 16.53 16.04 17.30 16.12 16.74 15.76

8.3 Pureza 84.13 86.49 85.38 88.87 87.41 85.04 87.16 88.25 89.26 87.57 88.60 86.89

8.4 % AR

9 Jugo Diluido

9.1 Brix 15.34 16.18 17.09 17.42 18.25 17.77 14.05 16.21 15.63 15.58 14.96 15.24 14.80

9.2 Pol 12.88 13.95 14.41 15.30 15.28 14.85 13.92 13.57 13.63 12.92 13.26 12.71

9.3 Pureza 83.96 86.19 84.35 87.81 83.75 86.23 85.86 86.85 87.50 86.36 87.01 85.89

9.4 % AR

10 Jugo Residual

10.1 Brix 4.63 4.91 5.52 6.55 5.97 5.41 6.77 5.65 4.50 4.13 3.85 3.73 3.68

10.2 Pol 3.67 4.02 4.26 5.45 4.57 4.10 5.37 4.64 3.70 3.43 3.18 3.01 2.95

10.3 Pureza 79.35 81.89 77.14 83.18 76.57 75.75 79.35 82.20 82.26 83.26 82.71 80.86 80.25

11 Jugo normal

11.1 Brix

11.2 Pol

11.3 Pureza

12 Jugo Clarificado

12.1 Brix

12.2 Pol

12.3 Pureza

13 Fibra % en caña 11.68 12.45 12.76 12.75 14.19 12.34 12.52 12.57 12.95 12.77 12.44 13.06 12.26

14 Pol % Bagazo 3.73 3.73 3.74 4.03 4.19 3.38 3.99 2.70 2.64 2.50 2.11 1.82 1.85


16 Imbibición % caña 22.78 17.27 19.57 16.51 19.78 20.54 18.97 19.51 20.25 26.12 27.45 25.66 24.14

17 Imbibición % fibra 153.34 139.37 166.54 151.49 155.21 156.30 204.35 220.36 197.61 197.02



20 Razon Molienda (Real/Prog) 0.89 5592.79 5383.34 5838.40

21 Cachaza % caña 3.58 4.34 4.65 0.69 2.22 4.07 2.71 2.66 2.24 3.20 3.02 3.34 3.03

22 Pol % en Cachaza 5.16 3.79 5.28 5.48 6.33 7.09 6.41 4.35 3.30 3.32 2.02 2.12 1.61

23 Meladura


23.2 Pol

23.3 Pureza

23.4 Color

23.5 Turbidez


24.1 Brix meladura clarificada 62.79

24.2 Pol

24.3 Pureza

24.4 Color

24.5 Trubidez

25 Masa de primera

25.1 Brix 92.78 92.38 91.84 91.66 91.79 91.43 90.79 91.45 91.22 90.96 80.92 89.96 90.48

25.2 Pol 78.88 79.59 78.94 80.28 75.59 80.66 77.48 80.09 90.79 80.68 78.62 78.94


ÁREA DE FÁBRICA


INGENIO TULULÁ

HOJA 1

30

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

25.3 Pureza 85.01 86.16 85.96 87.59 82.34 88.17 85.35 87.57 88.57 88.70 87.39 87.24

26 Masa de segunda

26.1 Brix 94.19 94.01 93.19 91.68 91.82 91.67 91.59 92.79 92.45 92.31 91.80 91.46

26.2 Pol 69.36 69.81 69.23 70.25 63.47 71.11 70.86 72.95 72.15 71.47 68.26 68.86

26.3 Pureza 73.63 74.26 74.29 76.63 70.56 77.57 77.36 78.61 78.05 77.43 74.36 75.29

27 Masa tercera

27.1 Brix 98.28 99.05 99.22 97.21 97.13 97.18 96.32 97.36 97.53 97.80 97.96 97.68

27.2 Pol 58.22 57.89 59.38 62.88 59.43 62.93 63.42 60.53 59.52 58.86 56.72 56.02

27.3 Pureza 59.24 58.44 59.84 64.63 61.19 64.76 65.34 62.17 61.03 60.19 57.90 57.35

28 Magma B

28.1 Brix

28.2 Pol

28.3 Pureza

29 Magma C

29.1 Brix

29.2 Pol

29.3 Pureza

30 Miel Final

30.1 Brix 85.49 86.35 85.21 88.21 82.97 82.87 81.53 85.41 82.26 83.53 83.91 84.35

30.2 Pol 30.51 32.59 30.43 34.27 27.52 31.33 31.19 30.83 30.72 30.96 29.42 29.72

30.3 Pureza 35.69 37.74 35.71 38.85 33.17 37.81 38.25 36.10 37.34 37.10 35.06 35.23

30.4 % AR

31 Miel final (gal/TC) 6.22 6.41 6.44 6.23 6.67 7.12 6.63 6.52 6.58 6.91

32 Capacidad almacenaje (gls.) 262,752.00 205,000.00 250,000.00 250,000.00 300,000.00 250,000.00 250,000.00 1,800,000.00


33.1 Producción en qq 301308.00 325456.00 351040.00 401690.00 413169.00 391279.00 430321.00 442472.00 673772.00 686881.51

33.2 Porcentaje de la producción 40.60 31.81 39.80 35.71 29.75 32.00 36.00 50.88 52.83

33.3 Pol 99.29 99.22 99.31 99.40 99.17 99.44 99.43 99.49 99.76 99.81

33.4 Color 290.00 338.00 357.65 306.74 313.72 300.35 303.69

33.5 % de humedad 0.09 0.10 0.08 0.06 0.09 0.06 0.07 0.06 0.05 0.03




34.3 Pol 98.67

34.4 Color


35 Azúcar morena

35.1 Producción en qq 51,166.00 10,787.00


35.3 Pol 97.90 98.62

35.4 Color

35.5 % de humedad 0.41 0.10

36 Azúcar crudo

36.1 Producción en qq 440,797.00 697,756.00 778,591.00 606,708.00 793,930.00 913,251.00 924,686.00 798,296.00 650,447.00 1,334,885.60 1,110,459.70 1,001,004.21

36.2 Porcentaje de la producción 59.40 68.19 60.20 74.29 69.43 68.00 64.00 49.12 0.63 51.90

36.3 Pol 98.02 97.73 97.36 98.25 98.18 98.20 98.03 98.41 98.45 98.16 98.92

36.4 Color 1127.54 997.79

36.5 % de humedad 0.39 0.48 0.59 0.57 0.34 0.35 0.28 0.27 0.25 0.28 0.22

37 HTM




38 Trash



ÁREA DE FÁBRICA

INGENIO TULULÁ

HOJA 2

31

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008






Azúcar (qq)245000 350000 840000 550000 500000 500000 600000 750000 540000

39.1 Granel en (qq) 600000 350000 350000 250000 350000 750000 540000

39.2 Envasado en (qq) 350000 240000 200000 150000 250000 250000


40.1 Miel final (lbs/ton caña) 23.26 25.78 26.08 21.60 23.80 26.58 24.74 64.39 24.46 48.12 24.58














48.2 Tiempo Habil (%) horas 2.66 19.47





49 Ton Cachaza Aplic Campo 16450 16024 22130


51 No. Calderas 4 5 4 5 4 5 4 3 4

52

Calderas con separadores de solidos

en Gases1 1 1 1

53 m3 de H20 por TC 12.45 3.71 2.14 4.00

54 m3 de H2O tratada al final del proceso

55









62 Días de zafra 136 142 125 98 117 126 141 108 115 106 101 138 145

63 Días de molienda efectiva 109 97 126 149 108 115 97 130





INGENIO TULULÁ

HOJA 3

ÁREA DE FÁBRICA

32

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

1 Caña molida tons. 789,139 758,772 749,559 906,755 1,153,091 1,137,128 1,092,375 1,014,562 1,023,847 838,439 875,834 968,844


3 Pol % caña en ingenio 17.41 17.94 13.83 13.71 13.01 13.08 12.09 12.26



6 Producción en qq 860,515 1,683,266 1,610,990 2,009,217 2,531,960 2,299,669 2,366,504 2,065,885 1,926,045 2,005,769 784,577


8 Jugo Primario

8.1 Brix 18.43 17.74 17.44 17.86 18.15 16.66 17.67 17.84 12.73 18.08 17.69 17.22

8.2 Pol 16.15 15.45 15.03 15.43 15.32 14.27 15.21 15.20 15.15 15.43 15.40 14.68

8.3 Pureza 87.64 87.09 86.17 86.41 84.43 85.66 86.10 85.17 85.47 85.33 87.08 85.27

8.4 % AR 0.80 0.79 0.92 1.10 0.89 0.93 1.08 0.86 0.76 0.88

9 Jugo Diluido

9.1 Brix 14.97 14.53 14.37 14.79 15.28 14.08 15.05 14.89 14.94 15.14 14.70 14.55

9.2 Pol 12.97 12.50 12.21 12.62 12.67 11.93 12.76 12.48 12.62 12.80 12.66 12.25

9.3 Pureza 86.62 86.05 84.98 85.35 82.94 84.71 84.83 83.85 84.44 84.54 86.14 84.20

9.4 % AR 0.71 0.73 0.84 1.02 0.84 0.90 0.98 0.74 0.63 0.77

10 Jugo Residual

10.1 Brix 3.37 3.43 2.95 3.55 3.84 2.60 2.47 2.31 2.53 2.30 2.23 2.34

10.2 Pol 2.74 2.82 2.33 2.79 2.91 2.05 2.00 1.83 2.08 1.91 1.80 1.87

10.3 Pureza 81.33 82.37 79.05 78.58 75.78 78.89 80.62 79.07 82.24 83.11 80.89 79.98

11 Jugo normal

11.1 Brix 17.20 16.92 17.32 16.96 16.16 17.14 17.30 17.20 17.46 17.16 16.70

11.2 Pol 14.80 14.38 14.78 14.07 13.68 14.54 14.50 14.52 14.76 14.78 14.06

11.3 Pureza 86.01 84.99 85.35 82.94 84.71 84.83 83.85 84.42 84.50 86.14 84.20

12 Jugo Clarificado

12.1 Brix 14.67 14.83 14.62 14.22 14.05 13.91

12.2 Pol 12.47 12.46 12.46 12.11 12.13 11.79

12.3 Pureza 85.01 84.05 85.18 85.17 86.37 84.45

13 Fibra % en caña 12.43 12.35 12.27 12.56 12.49 12.53 12.59 12.36 11.99 11.84 11.90 11.99

14 Pol % Bagazo 1.85 1.72 1.79 1.90 1.86 1.69 1.77 1.70 1.84 1.80 1.79 1.65


16 Imbibición % caña 25.52 25.42 25.06 25.87 25.96 25.72 25.97 24.93 24.07 23.54 23.61 23.87

17 Imbibición % fibra 205.22 205.91 204.19 205.90 207.80 205.30 206.23 201.79 198.87 198.39 199.09



20 Razon Molienda (Real/Prog) 1.07 241.34 233.07 6085.60 274.54 253.37 264.63 254.66 234.40 246.59 258.77

21 Cachaza % caña 3.96 4.44 3.68 3.39 3.52 3.31 3.79 3.72 2.89 2.75 2.08

22 Pol % en Cachaza 1.93 1.84 2.19 2.12 1.60 2.03 2.50 2.69 1.23 0.95 0.92

23 Meladura


23.2 Pol 54.25 53.88 54.84 54.86 54.52 53.99

23.3 Pureza 85.43 82.23 83.93 83.94 86.09 83.95

23.4 Color -

23.5 Turbidez -


24.1 Brix meladura clarificada

24.2 Pol

24.3 Pureza

24.4 Color

24.5 Trubidez

25 Masa de primera

25.1 Brix 91.34 91.26 91.34 91.46 91.52 91.76 93.18 92.26 92.46 91.96 90.96 91.46

25.2 Pol 79.05 78.66 78.38 77.86 76.08 77.60 79.51 78.69 79.62 78.73 77.89 78.32



ÁREA DE FÁBRICA


INGENIO TULULÁ

HOJA 4

33

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

25.3 Pureza 86.54 86.20 85.81 85.12 83.14 84.57 85.32 85.29 86.11 85.62 85.63 86

26 Masa de segunda

26.1 Brix 92.83 92.15 91.89 91.71 92.12 93.18 93.78 93.60 94.93 93.91 93.11 93.48

26.2 Pol 67.36 66.21 65.86 63.77 61.78 65.00 65.75 65.20 67.92 65.75 67.08 66.34

26.3 Pureza 72.57 71.85 71.68 69.53 67.07 69.75 70.11 69.66 71.55 70.01 72.05 70.97

27 Masa tercera

27.1 Brix 97.15 96.48 97.93 98.26 99.40 99.32 99.45 99.54 99.49 98.61 98.21 98.62

27.2 Pol 54.62 55.68 55.08 54.69 54.82 56.93 57.41 58.54 56.67 56.64 56.59 57.03

27.3 Pureza 56.22 57.72 56.25 55.66 55.15 57.31 57.72 58.81 56.97 57.44 57.62 57.83

28 Magma B

28.1 Brix 91.23 89.49 90.27 88.83 88.38 89.30

28.2 Pol 81.67 80.82 82.24 79.59 79.87 81.06

28.3 Pureza 89.52 90.30 90.96 89.59 90.38 90.77

29 Magma C

29.1 Brix 88.40 87.70 89.02 85.99 87.42 88.01

29.2 Pol 77.01 77.09 78.98 74.79 76.84 78.21

29.3 Pureza 87.09 87.90 88.72 86.90 87.85 88.86

30 Miel Final

30.1 Brix 83.52 86.46 86.56 84.34 85.99 85.28 85.38 84.04 84.33 83.50 83.24 83.97

30.2 Pol 30.15 29.67 30.32 30.96 27.93 30.76 31.55 30.18 30.78 31.26 30.33 29.07

30.3 Pureza 36.10 34.31 35.02 36.70 32.47 36.10 36.97 35.93 36.50 37.44 35.77 34.62

30.4 % AR

31 Miel final (gal/TC) 6.90 6.69 7.45 7.80 7.87 7.12 7.85 8.91 7.88 7.24 6.99





33.3 Pol

33.4 Color

33.5 % de humedad




34.3 Pol

34.4 Color

34.5 % de humedad

35 Azúcar morena



35.3 Pol

35.4 Color

35.5 % de humedad

36 Azúcar crudo

36.1 Producción en qq 860,515.13 1,573,292.85 1,498,313.92 1,829,842.34 2,207,291.80 2,054,028.00 2,106,717.55 1,827,746.81 2,065,009.10 1,926,044.81 772,993.52 784577.28


36.3 Pol 99.30 99.09 98.69 98.85 98.61 98.73 98.80 98.55 99.03 99.07 99.20 99.15

36.4 Color 1284.40 1069.43 1058.37 1263.49 1122.70 941.37 932.94 1089.24 1005.48 1140.20 1064.22 935.05

36.5 % de humedad 0.22 0.24 0.27 0.29 0.30 0.26 0.34 0.38 0.27 0.27 0.27 0.25

37 HTM

37.1 Producción total (galones) 3703452.80 3909225.64 3789900.86 1375361.03 19186474.99 10280918.01

37.2 HTM Azúcar equivalente (qq) 242301.21 227898.02 229321.74 84270.19 1228441.04 1218877.20

37.3 Porcentaje de la producción 10.53 0.096 0.12 0.04 0.60 0.61

38 Trash



INGENIO TULULÁ

HOJA 5

ÁREA DE FÁBRICA

34

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

38.1 % trash caña total 10

38.2 % trash vegetal 9.56

38.3 % trash mineral 0.42



Azúcar (qq)540000 540000 540000 550000 550000 550000 550000 550000 1230000 1239130 1086957

39.1 Granel en (qq) 540000 540000 540000 550000 550000 550000 550000 550000 1230000 1086957 1,086,957

39.2 Envasado en (qq) 152174



40.2 Cachaza (lbs/ton caña) 1.53 1.63 1.61 1.43 1.13 1.34 1.90 2.00 0.71 0.52 0.38

40.3 Bagazo (lbs/ton caña) 9.62 8.93 9.19 9.98 9.89 9.00 9.35 8.66 8.69 8.63 8.04



41 Rendimiento en lbs/ton caña 237.48 221.84 214.93 221.58 219.58 202.23 216.64 203.62 221.33 228.52 212.41

42 Rend BASE 96 POL lbs/TC 244.37 228.98 230.15 228.16 225.55 207.98 222.96 209.02 228.41 236.14 219.38

43 Recuperación normal 74.95 74.73 74.96 78.03 73.91 74.50 70.17 74.99 77.30 75.51

44 Recuperación normal base 96 78.07 88.02 87.50 86.51 76.99 76.67 73.09 77.39 80.52 78.66

45 Recuperación total 84.73 84.50 84.00 83.05 81.21 81.40 77.84 83.32 86.91 83.45

46 Recuperación total base 96 88.26 88.02 87.50 86.51 84.59 84.79 81.08 86.79 90.53 86.92




48.2 Tiempo Habil (%) horas 4.46 3.67 9.27 6.22 3.67 11.40 4.88 4.15 7.31 6.79 5.86




48.6 Tiempo perdido molinos % tiempo hábil 0.19 0.30 0.25 0.19 0.09 0.20 0.29 0.05 0.08 0.00

49 Ton Cachaza Aplic Campo 27584 30739 40589 37639 41401 37742 26338 19979.22

50 Ton Cenizas Aplic Campo 34162 36347.84

51 No. Calderas 4 3 3 3 4 2 3 3 3 3 2.00

52


en Gases1 1 1 1 2 2 2 2 2 2

2.00

53 m3 de H20 por TC 2.70 2.86 2.86 2.86 5.64 5.64 5.64


55


producidos / TonBagazo328.72 367.67 341.38 384.67 358.08


57 Lb Vapor escape / Ton Caña 840 836 1,253 1,201 1,149

58 Kw-h Producidos con Bagazo 93,143,472 93,486,982 74,294,820 73,109,058 83,746,699

59 Kw-h Producidos con Bunker 433,668 0 82,193



62 Días de zafra 132 131 134 149 175 187 172 183 168 164 145 157





HOJA 6

ÁREA DE FÁBRICA


INGENIO TULULÁ

35

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010

1 Caña molida tons. 489,264 595,596 525,229 460,265 475,192 481,547 476,305 503,140 517,848 497,027 525,867 527,966 2,584,815 514,681.36



4 Pol % caña Industrial 12.35 13.06 12.84 13.46 13.19 13.602 13.64 13.38 13.01 13.19 12.91 13.16 13.65 12.51

5 Producción en qq 949,995 1,183,454 1,020,558 1,036,853 1,062,067 1,114,487 1,082,596 1,143,566 1,156,469 1,118,855 1,113,810 1,136,443 5746569 1068306

6 Jugo Primario

6.1 Brix 17.66 17.91 17.98 18.68 18.39 18.57 18.73 18.37 18.95 18.49 18.3 19.42 17.62 18.48

6.2 Pol 15.02 15.31 15.29 16.29 16.17 16.36 16.02 16.06 16.47 16.27 16.09 17.09 15.44 16.37

6.3 Pureza 85.04 85.49 85.03 87.17 87.94 88.14 85.51 87.43 86.92 88.03 87.92 87.99 87.65 89

6.4 % AR 1

7 Jugo Diluido

7.1 Brix 15.5 15.48 15.46 15.44 15 15.62 15.71 15.52 14.96 15.02 14.93 15.69 15 14.23

7.2 Pol 13.04 13.1 12.99 13.31 13.05 13.64 13.32 13.43 12.89 13.12 13.02 13.71 13.11 12.51

7.3 Pureza 84.11 84.63 83.99 86.23 87.01 87.3 84.81 86.53 86.12 87.30 87.24 87.41 87.37 87.9

7.4 % AR 0.77

8 Jugo Residual

8.1 Brix 5.23 5.04 5.03 3.62 3.56 3.26 3.11 2.64 2.91 2.78 3.22 2.75 3.62 2.21

8.2 Pol 4 3.9 3.99 2.9 2.79 2.45 2.3 1.99 2.15 2.20 2.58 2.21 2.95 1.69

8.3 Pureza 76.49 77.42 79.25 79.96 78.39 75.26 73.87 75.41 73.72 79.20 80.01 80.33 81.29 76.39

9 Jugo normal

9.1 Brix 17.92

9.2 Pol 15.75

9.3 Pureza 87.9

10 Fibra % en caña 12.37 12.31 13.06 12.24 12.17 13.08 12.7 13.13 12.43 12.37 12.29 13.4 13.42 13.27

11 Pol % Bagazo 2.92 3.23 3.14 2.53 2.56 2.42 2.38 1.99 2.03 2.11 2.2 2.04 1.84 1.88

12 % de humedad en bagazo 50.71 50.37 51.09 50.68 50.52 49.71 50.11 49.82 49.82 50.06 49.99 50.69 50.59 49.5

13 Imbibición % caña 16.15 19.28 20.32 22.62 22.25 22.59 24.81 23.19 24.05 22.57 20.3 20.49 25.37 23.55



16 Razón de Molienda (TC/h) 161 191.34 178.05 178.97 184.9 182.96 4098.84 188.65 4542.39 186.905 789.14 4189.91

17 Razon Molienda (Real/Prog) 0.98 0.794 0.99 0.98 91% 101% 88% 96% 18939.36 3834.90

18 Cachaza % caña 5.03 4.14 5.33 2.4 2.29 3.05 2.5 1.81 1.85 1.77 2.69 3.21 3.91 3.82

19 Pol % en Cachaza 2.15 2.08 2 1.51 1.39 1.14 1.69 2.11 1.82 1.78 3.19 3.47 2.01 1.8

20 Brix de la meladura 59 67.4 60.55 66.8 67.37 68.04 66.97 65.92 64.81 67.37

21 Brix meladura clarificada 66.55 66.8 67.35 68 65.92 67.53 66.59 66.68 64.56

22 Masa de primera

22.1 Brix 92.21 92.28 91.8 91.42 91.52 92.16 91.86 92.11 91.63 91.41 91.57 90.9 91.86 90.85

22.2 Pol 78.33 80.03 80.08 81.84 81.23 81.65 80.27 81.38 80.09 82.27 81.9 80.65 80.66 80.95

22.3 Pureza 84.95 86.72 87.24 89.51 88.76 88.59 87.38 88.36 87.40 90.00 89.44 88.72 87.81 89.1

23 Masa de segunda

23.1 Brix 93.81 93.82 94.13 92.43 92.98 93.41 93.21 93.18 93.17 93.09 93.24 92.64 94.06 92.68

23.2 Pol 67.15 66.97 68.46 70.86 70.97 70.53 69.14 70.79 70.18 74.03 73.35 72.41 72 72.41

23.3 Pureza 71.59 71.38 72.73 76.66 76.33 75.5 74.18 75.97 75.32 79.53 78.67 78.17 76.55 78.13

24 Masa tercera

24.1 Brix 98.19 96.51 97.76 97.42 97.46 98.37 96.94 97.3 97.14 96.55 96.7 96.68 98.94 96.42

24.2 Pol 54.67 54.99 55.84 57.44 57.31 55.62 55.31 56.52 56.79 57.7 58.49 57.9 54.05 57.24

24.3 Pureza 55.67 56.98 57.12 58.96 58.81 56.54 57.06 58.09 58.46 59.76 60.48 59.89 54.63 59.36

25 Miel Final

25.1 Brix 84.61 85.43 88.61 90.15 88.32 87.07 84.78 83.9 83.32 85.68 86.04 85.72 87.36 85.13

25.2 Pol 30.37 30.03 31.48 35.09 32.79 30.55 30.68 30.2 30.19 31.82 31.13 32.28 29.41 30.96

25.3 Pureza 35.89 35.15 35.52 38.93 37.13 35.08 36.19 36 36.24 37.14 36.18 37.66 33.66 36.37

25.4 % AR

25.5 Miel final (gal/TC) 7.12 6.97 7.06 6.59 6.165 5.96 7.13 6.69 6.87 5.83 6.25 6.38 6.4 6.27

25.6 Capacidad almacenaje (gls.) 310,000 500,000 500,000 500,000 500,000 500,000 500,000 500,000 500,000 500,000 500,000 450,000 4,538,000 500,000.00


26.1 Producción en qq 431,962 466,457 559,954 649,417 646,003 806,456 820,313 994,428 878039 1003724 913083 919521 1905178 943567

26.2 Porcentaje de la producción 45.47 39.41 54.86 62.63 60.83 72.36 75.77 86.96 76 90 82 81 0.33 88.32

26.3 Pol 99.63 99.66 99.62 99.66 99.37 99.42 99.69 99.60 99.65 99.71 99.52 0.9962 99.76 99.74

26.4 Color 260 220 284 285 250 254 227 239 247 248 249 235 227.27 246

26.5 % de humedad 0.05 0.02 0.1 0.1 0.1 0.07 0.03 0.01 0.03 0.03 0.03 0.03 0.03 0.024




27.3 Pol

27.4 Color

27.5 % de humedad


ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 25 SIMPOSIOS DE ANÁLISIS DE ZAFRA

INGENIO SAN DIEGOHOJA 1

36

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010

28 Azúcar morena

28.1 Producción en qq 16304 10885 68972.76 53458.79 13218.46 76393.47

28.2 Porcentaje de la producción 1.6 0.95 6.192506412 4.704044079 0.012130118 7.15

28.3 Pol 99.3 99.33 99.25 98.87 99.47 99.55

28.4 Color 850 430 584 522 583 587

28.5 % de humedad 0.15 0.032 0.129 0.073 0.03 0.05

29 Azúcar crudo

29.1 Producción en qq 518,033 716,997 444,299 387,437 416,064 308,031 262,284 138,294 278430 115131 140464 163463 139,570 48,345

29.2 Porcentaje de la producción 54.53 60.59 43.53 37.27 39.17 27.64 24.23 12.09 24.00 10.00 12.61 14.38 0.13 4.52

29.3 Pol 97.92 98.66 98.64 98.8 98.73 98.79 98.98 98.56 98.72 98.17 98.66 98.83 99.34 99.06

29.4 Color 1250 1025 700 627

29.5 % de humedad 0.25 0.1 0.47 0.34 0.18 0.07 0.08 0.12 0.19 0.28 0.12 0.10 0.1088 0.098

30 HTM




Capacidad de almacena-

miento azúcar (qq)

31.1 Granel en (qq) 4,300 5,000

31.2 Envasado en (qq) 616,304 572,000 516,580 589,000 600,000 680,000 600,000 617,000 635,870

32.1 Pérdida azúcar (lbs/TC) 55.3 62.46 62.54 45.5 42.28 42.34 46.52 41.57 39.68 47.74 49.06 46.32 43.26

32.2 Miel final (lbs/ton caña) 26.12 25 25.6 26.24 24.78 21.74 26.42 24.62 25.59 22.16 23.24 24.66 24.06 23.26

32.3 Cachaza (lbs/ton caña) 2.16 1.72 2.14 0.72 0.64 0.7 0.85 0.76 0.67 0.63 1.72 2.22 1.62 1.38

32.4 Bagazo (lbs/ton caña) 14.98 17.52 18.28 13.42 13.48 13.46 12.98 11.02 10.63 11.05 11.44 11.7 11.48 10.39

32.5 Indeterminado (lbs/ton caña) 12.04 18.22 16.52 5.12 3.38 6.44 6.27 5.17 4.03 5.85 11.34 10.48 9.16 8.23

33 Rendimiento en lbs/ton caña 194.17 198.7 194.31 225.27 223.5 231.44 227.29 227.29 223.32 225.11 211.8 215.25 218.61 207.57

34 Rend BASE 96 POL lbs/TC 199.62 204.82 200.77 233.07 230.76 239.25 235.62 235.48 231.09 233.44 219.3 223.04 227.1 215.56





39 Wintery Carp 93.62 94.62 93.77 94 94.50409463 94.24 8.47

40 BHE 92.57

41 BHR 91.57

42 Overall Recovery (O. R.) 73.75 81.51546831 87.504292




43.3 Falta de caña (%) horas 5.63 6.06 4.89 10.57 2.94 1.88 5.45 1.13 0.15 1.31 3.41 6.55 1.53 4.19

43.4 Ingenio (%) horas 5.59 7.21 14.43 7.48 12.33 7.13 6.16 4.25 5 6.76 8.3 4.68 5.43

43.5 Molinos (%) horas 1 1.49 1.58 1.92 3.33 2.53 2.21 1.97 0.58 2.48 3.45 0.5 0.49





44 Ton Cachaza Aplic Campo 9,846 10,882 11,907 9,107 9089 8797 14000 16000 18791

45 Ton Cenizas Aplic Campo 2932.46 70000.00 0

46 No. Calderas 2 3 2 2 2 2 2 2 2 2 2


de solidos en Gases

48 m3 de H20 por TC 24.7 14.5 12.41 0.22 0.69 14.53 20.11936559

49 m3 de H2O tratada al final del proceso 0.54 0.00 0.00 0.00


como clarificante

51 Días de zafra 153 168.29 157 125 133 123 122 122 126 120 131 131 125 134

52 Días de molienda efectiva 112 121 123 119.73 119.71 133.32 144 125 134

53 Fecha de inicio de zafra 14-11-95 22-11-97 24-11-98 23-11-99 14-11-00 11-12-01 26-11-02 17-11-03 17-11-04 21-11-05 15-11-06 22-11-07 17-11-09 26-10-10

54 Fecha de finalización de zafra 16-04-96 11-05-98 29-04-99 05-04-00 04-04-01 23-03-02 02-04-03 29-03-04 08-04-05 28-03-06 05-04-07 14-04-08 01-04-09 24-03-10


Si No NoSi Si Si Si Si Si50

1 1 1 1 2

31600,000 700,000 625,000 616,304 605,000 680,000 600,000 617,000572,000 516,580

Si

635,870

2

Si

22


INGENIO SAN DIEGOHOJA 2

4,300 589,000

2 2 247

37

1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

Área 165,000.0 167,702.0 181,218.0 180,000.0 180,000.0 179,471.0 185,000.0 187,000.0 194,000.0 200,000.0 197,000.0 210,000.0 230,000.0

Azúcar (qq) 28,155,841.0 32,980,202.0 38,951,245.0 34,415,565.0 35,983,358.0 37,215,226.0 41,554,222.0 40,917,184.0 43,604,786.0 44,285,441.0 40,169,911.0 47,171,812.0 46,072,983.0

Toneladas de caña 14,166,855.0 16,079,064.0 19,202,357.0 17,005,131.0 15,585,827.0 16,493,510.0 18,369,823.0 18,069,428.0 19,326,692.0 19,369,318.0 17,830,753.0 19,813,455.0 19,957,419.0

% de Pol en caña 12.5 12.7 12.8 12.7 13.8 13.7 13.6 13.4 13.5 13.7 13.4 13.3 13.1

Pérdidas de azúcar (%) 19.6 18.7 21.1 19.8 17.0 16.8 16.5 16.4 16.8 15.4 14.8 16.8 17.7

Pérdidas en miel final 9.5 9.4 9.4 8.6 7.8 7.5 7.8 8.1 8.6 8.1 7.7 7.2 7.8

Pérdidas en cachaza 0.8 0.6 0.7 1.7 0.9 0.8 0.7 0.7 0.6 0.5 0.6 0.5 0.6

Pérdidas en bagazo 5.4 5.4 5.8 5.3 5.0 4.8 4.8 4.5 4.4 3.9 3.9 4.0 4.1

Pérdidas indeterminadas 3.9 3.3 5.2 4.2 3.3 3.7 3.2 3.1 3.1 2.8 2.6 5.0 5.2

Continuación cuadro anterior 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

Área 230,000.0 230,000.0 231,500.0 252,871.0 263,056.0 270,178.0 271,313.0 268,734.9 263,002.0 263,784.0 263,080.0 258,024.7

Azúcar (qq) 48,133,740.7 50,888,103.1 44,525,046.2 54,330,445.0 60,488,609.6 61,002,042.0 64,691,608.0 61,360,946.1 59,114,039.9 59,838,583.6 64,483,344.0 60,084,457.0

Toneladas de caña 20,117,490.0 22,530,622.0 17,121,584.4 21,562,266.7 26,747,489.0 27,733,769.0 28,267,605.0 27,987,308.0 25,835,487.0 25,935,845.0 27,460,750.0 28,369,001.0

% de Pol en caña 13.8 12.5 12.8 12.8 12.7 12.4 12.8 12.4 12.7 12.8 13.1 12.6

Pérdidas de azúcar (%) 17.4 17.1 15.0 18.2 18.0 16.4 17.5 18.6 16.8 16.7 16.2 17.4

Pérdidas en miel final 8.9 9.1 7.4 8.6 8.7 8.1 9.3 9.9 8.6 9.5 9.7 10.2

Pérdidas en cachaza 0.5 0.7 0.6 0.6 0.6 0.6 0.5 0.6 0.5 0.5 0.5 0.5

Pérdidas en bagazo 4.3 4.1 3.6 4.1 4.3 4.1 4.3 4.1 3.9 3.7 3.6 3.7

Pérdidas indeterminadas 3.6 3.3 3.4 4.9 4.5 3.6 3.4 3.9 3.8 2.9 2.4 3.0


VARIABLES DE PRODUCTIVIDAD PERIODO 2015/16 A 2019/20

VARIABLES DE PRODUCTIVIDAD PERIODO 1995/96 A 2014/15

38


60

80

100

120

140

160

180

200

220

240

IND

ICES

NUMERO INDICES PARA VARIABLES DE PRODUCTIVIDAD Área Azúcar total Caña molida Pol Lbs/TC Pérdidas azucar

39


0

10

20

30

40

50

60

70

80

90

CONCEPCIÓN PANTALEON PALO GORDO MADRE TIERRA TULULA LA UNION SANTA ANA MAGDALENA TRINIDAD

71.22

82.75 79.36 78.56

84.15 84.24 80.01 81.94

83.31

Rec

up

erac

ión

Glo

bal

Recuperación Global Zafra 2019/2020

INGENIO

40


9.5 9.4 9.4 8.6 7.8 7.5 7.8 8.1 8.6 8.1 7.7 7.2 7.8 8.9 9.1

7.4 8.6 8.7 8.1

9.3 9.9 8.6

9.5 9.7 10.2

5.4 5.4 5.8 5.3

5.0 4.8 4.8 4.5 4.4 3.9 3.9 4.0

4.1

4.3 4.1

3.6

4.1 4.3 4.1

4.3 4.1

3.9 3.7 3.6

3.7

3.9 3.3 5.2

4.2

3.3 3.7 3.2 3.1 3.1 2.8

2.6 5.0

5.2 3.6 3.3

3.4

4.9 4.5 3.6

3.4 3.9

3.8 2.9 2.4 3.0

0.8 0.6

0.7 1.7

0.9 0.8 0.7 0.7

0.6

0.5 0.6

0.5 0.6 0.5

0.7

0.6

0.6 0.6

0.6 0.5 0.6

0.5 0.5 0.5

0.5

0.0

2.5

5.0

7.5

10.0

12.5

15.0

17.5

20.0

22.5

%

ZAFRAS

PERDIDAS DE AZUCAR EN PORCENTAJE

Pérdidas en miel final Pérdidas en bagazo Pérdidas indeterminadas Pérdidas en cachaza

41


10.2

0.5

3.7

3.0

ZAFRA 2019/2020

Pérdidas en miel final Pérdidas en cachaza

Pérdidas en bagazo Pérdidas indeterminadas

9.5

0.8

5.4

3.9

ZAFRA 1995/1996

Pérdidas en miel final Pérdidas en cachaza

Pérdidas en bagazo Pérdidas indeterminadas

42

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

1 Caña molida tons. 67,578 69,713 78,016 66,843 57,469 64,489 73,068 68,145 38,727 35,482 37,667 38,847 36,366

2 Pol % caña en Precorte 18 0

3 Pol % caña en ingenio 12.56 13.7 14.18 13.43 14.87 16.08 15.15 14.89 14.50 14.02 14.23 13.38 13.46

4 Producción en qq 136,345 137,278 161,273 120,796 121,045 136,071 148,365 150,533 75,269 66,700 75,915 73,929 65,257

5 Jugo Primario

5.1 Brix 18.63 18.58 18.56 18.41 19.52 18.66 18.98 18.81 18.7 18.04 19.28 18.13 17.75

5.2 Pol 15.27 15.67 15.95 15.83 17.05 16.08 16.34 16.1 15.72 14.85 16.37 15.48 15.3

5.3 Pureza 81.98 84.32 85.94 85.98 87.34 86.17 86.1 85.86 84.07 82.31 84.92 85.38 86.21

6 Jugo Diluido

6.1 Brix 16.37 15.62 16.07 16.76 17.96 16.32 16.99 17.06 16.51 16.43 18.83 16.01 17.04

6.2 Pol 13.05 12.85 13.58 14.1 15.38 13.76 14.17 14.06 13.52 13.28 13.89 13.29 13.23

6.3 Pureza 79.76 82.29 84.5 84.17 85.65 84.27 83.41 82.41 81.89 80.78 82.58 83.05 84.21

7 Jugo Residual

7.1 Brix 6.53 6.73 8.48 11.39 14.03 10.8 13.84 13.27 11.58 7.13 6.25 6.01 7.52

7.2 Pol 5.26 5.38 6.84 9.2 11.55 8.66 11.2 10.65 9.15 5.56 4.94 4.48 5.7

7.3 Pureza 80.48 79.98 80.66 80.74 82.28 80.12 80.91 80.24 78.98 78.00 79.00 74.62 75.76

8 Fibra % en caña 14.87 12.53 13.54 13.41 13.13 13.93 13.41 13.25 12.92 12.91 12.17 13.43 12.6

9 Fibra en caña analítica

10 Pol % Bagazo 3.17 4.26 4.01 5.68 6.82 5.94 7.47 6.6 6.69 5.17 5.28 4.85 4.83

11 % de humedad en bagazo 50.3 49.45 51.62 48.38 48 49.06 48.42 46.62 48.32 50.65 48.47 51.84 51.75

13 Imbibición % caña 20.85 25.12 20.83 13.46 13.42 14.71 5.18 6.31 8.23 16.12 17.14 17.23 21.14



16 Razón de Molienda (TC/h) 30.5 28.4 30.59 29 28.89 28.44 25.84 33.49 34.46 31.75 29.91

17 Razon Molienda (Real/Prog) 692.36 826.80 622.05

18 Cachaza % caña 4.65 7.25 4.61 4.07 6.19 6.13 7.18 5.6 6.99 7.93 9.76 6.71 4.98

19 Pol % en Cachaza 2.39 3.51 2.6 4.32 6.26 2.81 3.53 3.57 4.48 5.08 6.37 4.23 4.85

20 Brix de la meladura 56.07 59.62 57.49 56.42 56.91 52.88 51.24 51.35 65.44 60.79 52.01 56.52

21 Brix meladura clarificada 51.24 0

22 Masa de primera

22.1 Brix 91.89 91.97 93.69 91.83 90.62 90.68 90.86 91.91 92.62 92.7 93.17 92.41 92.25

22.2 Pol 77.11 80.39 78.73 77.65 79.45 78.61 77.8 78.91 78.18 77.5 79.76 77.49 78.85

22.3 Pureza 83.92 87.41 84.03 84.56 87.67 86.68 85.73 85.86 84.41 83.60 85.80 83.86 85.49

22.4 Volumen ton (P3/ton)

23 Masa de segunda

23.1 Brix 92.09 93.02 93.34 93.42 92.18 91.35 92.3 93.85 93.4 92.87 93.13 93.03 93.65

23.2 Pol 66.58 69.32 65.43 66.78 68.92 62.7 69.77 70.64 69.66 65.56 69.54 67.41 70.42

23.3 Pureza 72.3 74.52 70.1 71.48 74.71 68.64 75.58 75.27 74.58 70.59 74.67 72.46 73.46


24 Masa tercera

24.1 Brix 96.41 95.03 96.87 95.56 95.26 94.9 94.58 96.35 96.7 96.73 97.31 95.12 95.9

24.2 Pol 55.33 56.48 55.56 56.79 56.53 55 54.75 57.49 53.99 55.57 59.09 56.19 55.06

24.3 Pureza 57.39 59.43 57.35 59.44 59.34 57.95 57.89 59.67 55.83 57.44 60.72 59.07 57.43


25 Miel Final

25.1 Brix 82.78 85.91 86.03 84.17 78.63 79.55 79.69 79.48 81.47 83.28 84.42 85.16 84.93

25.2 Pol 32.93 38.1 33.97 36.87 34.44 34.35 34.36 35.3 36.31 35.01 39.33 37.25 35

25.3 Pureza 39.79 44.46 39.49 43.81 43.77 43.18 43.12 44.42 44.57 42.03 46.56 43.75 41.21

25.4 Miel final (gal/TC) 6.58 6.45 5.2 7.13 5.62 7.36 7.25 5.59 5.51 5.42 5.04 6.82 7.8

25.5 Capacidad almacenaje (gls.) 200,000 209,960 200,000 200,000 200,000 200,000 200,000 200,000 200,000 200,000 206,770


26.1 Producción en qq 104,373 94,213 109,327 88,062 120,264 106,967 131,959 130,132 73,515 63783 66104 71662 62257


26.3 Pol 99.53 99.69 99.59 99.4 99.47 99.48 99.49 99.58 99.52 99.44 99.44 99.51 99.52

26.4 Color 155 332 269 221 229 224 254 267 255 245 248

26.5 % de humedad 0.26 0.17 0.15 0.1 0.1 0.08 0.08 0.09 0.08 0.05 0.009




27.3 Pol

27.4 Color

27.5 % de humedad


ÁREA DE FÁBRICA


INGENIO SANTA TERESAHOJA 1

43

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

28 Azúcar morena



28.3 Pol

28.4 Color

28.5 % de humedad

29 Azúcar crudo

29.1 Producción en qq 31,972 43,065 51,950 32,734 751 29,103 16,407 20,401 1,755 2,917 9,811 2,267 3,000

29.2 Porcentaje de la producción 23.45 31.37 32.21 27 0.62 21.39 11.08 13.56 2.33 4.37 12.92 3.07 4.60

29.3 Pol 97.65 97.75 98.33 98.69 98.4 98.86 98.93 99.06 99.02 98.97 99.24 99.12 98.69

29.4 Color 530 492.1 523 455 498 457 462 573 542.67 497

29.5 % de humedad 2.08 0.91 0.24 0.25 0.27 0.28 0.18 0.21 0.16 0.10 0.17 0.13




30.3 Pol

30.4 Color

30.5 % de humedad


miento azúcar (qq)

31.1 Granel en (qq)

31.2 Envasado en (qq) 73,000 72,000 75,000 75,000 75,000 75,000 70,000 70,000 60,000

32 Pérdida azúcar (lbs/TC) 66.33 73.6 76.6 87.8 105.2 82.4 101.4 99.8 97.2 4.67 84.8 78 81.95

32.1 Miel final (lbs/ton caña) 29.58 29.6 22.2 32.4 30.8 28.8 37.6 34 29.2 1.3 28.4 34 32.97

32.2 Cachaza (lbs/ton caña) 1.58 4.8 4 3.6 7.8 3.6 5.4 3.2 6.6 0.42 13.2 6.4 4.98

32.3 Bagazo (lbs/ton caña) 20.77 23.2 24.4 34.4 40.8 38 47.4 39.2 39.8 1.56 28.6 29.8 28

32.4 Indeterminado (lbs/ton caña) 14.4 16 26 17.4 25.8 12 11 23.4 21.6 1.39 14.6 7.8 16

33 Rendimiento en lbs/ton caña 201.76 196.92 207 180.72 211 194.12 203.05 203.23 194.35 187.97 202 190.31 179.45

34 Rend BASE 96 POL lbs/TC 208.25 223.99 213.58 207.6 218.17 218.36 228.60 228.98 218.97 211.60 209 197.2483854 195.95

35 Wintery Carp 91 92.54 101.4 90.48 92.8

36 BHE 78.42 92 8.29 80

37 BHR 72.39 199.8

38 Overall Recovery (O. R.) 67 66.58 70.16 9.47

39 %Rec. Casa de Coc 61.65

40 %Rec. Total 81.56 72.41




41.3 Falta de caña (%) horas 3.41 9.1 19.78 1.2 6.28 3.27 3.76 2.15 3.08 0.67 2.15 4.92

41.4 Ingenio (%) horas 11 21.62 20.42 18.52 5.6 27.68 25.23 19.66 13.86 14.6 18.75 10.66

41.5 Molinos (%) horas 2.71 4.15 5.90 2.82 2.93 3.06 4.44 4.17 1.98 0.77 2.97 2.8 1.5

42 Ton Cachaza Aplic Campo 3,953 5,246 4,148 2,707 2814 3676 2607 100%

43 Ton Cenizas Aplic Campo 516 280 2,222 144 136 132 162 100%

44 No. Calderas 2 2 2 2 3 3 1 1 1


de solidos en Gases

46 m3 de H20 por TC 2.54 17.29 17.29 17.29 9.46 22.61 0.25

m3 de H2O tratada al

final del proceso


como clarificante

49 Días de zafra 128 125 160 141 126 154 157.84 149 84 58 64 64 64


para moler

51 Días de molienda efectiva 112 115 112 126 68 55 51 51 61




ÁREA DE FÁBRICA


INGENIO SANTA TERESAHOJA 2

3180,000 72,600 75,000 73,000 72,000 75,000 75,000 75,000 75,000 70000 70,000 60,000

451 2 2 2 3 1 1 1 1

470 0

48si no no no no no no no no

50117 118 62 60126 60 60 55

44

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001

1 Caña molida tons. 23,929 23,896 23,890 35,418 36,660


3 Pol % caña en ingenio 13 16.45

4 Producción en qq 43,805 44,447 44,859 57,318 70,759

5 Jugo Primario

5.1 Brix 21.84 22.4 19.21

5.2 Pol 18.31 20.384 16.45

5.3 Pureza 88.85 91 85.63

6 Jugo Diluido

6.1 Brix 18.63 20.1 17.24

6.2 Pol 16.27 17.77 14.82

6.3 Pureza 87.31 88.4 83.96

7 Jugo Residual

7.1 Brix 13.33 17.7 9.81

7.2 Pol 11.35 14.00 7.11

7.3 Pureza 85.08 79.1 72.47

8 Fibra % en caña 11.51


10 Pol % Bagazo 3.34 3.1

11 % de humedad en bagazo 50.18

13 Imbibición % caña 11.87

14 Imbibición % fibra

15 Extracción de sacarosa(%)

16 Razón de Molienda (TC/h) 331.89 379 16.42

17 Razon Molienda (Real/Prog) 394.19

18 Cachaza % caña

19 Pol % en Cachaza 2.24 9.82

20 Brix de la meladura 50.91 59

21 Brix meladura clarificada

22 Masa de primera

22 Brix 88.35 92 92.5

22 Pol 72.58 81.88 79.16

22 Pureza 82.93 89 85.57

22 Volumen ton (P3/ton)

23 Masa de segunda

23 Brix 90.01 93 93.1

23 Pol 65.82 66.96 66.84

23 Pureza 73.02 72 71.79

23 Vol ton (P3/ton)

24 Masa tercera

24 Brix 89.85 94 96.11

24 Pol 57.01 56.4 57.41

24 Pureza 63.35 60 59.73

24 Vol ton (P3/ton)

25 Miel Final

25 Brix 82.58 89 85.28

25 Pol 35.88 34.71 33.17

25 Pureza 43.98 39 39.89

25 Miel final (gal/TC) 5.8 6.4 5.4 5.52

26 Capacidad almacenaje (gls.) 35,000 30,000


26 Producción en qq 32,219 36,447 51,604 69,346

26 Porcentaje de la producción 73.55 83 90.03 98

26 Pol 99.45 99.5 99.45

26 Color 250 200

27 % de humedad


27 Producción en qq

27 Porcentaje de la producción

27 Pol

27 Color

28 % de humedad


ÁREA DE FÁBRICA


INGENIO LA SONRISA

HOJA 1

45

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001

28 Azúcar morena


28 Porcentaje de la producción 0.37

28 Pol

28 Color

29 % de humedad

29 Azúcar crudo

29 Producción en qq 11585.99 8000 5500.21 1413.04

29 Porcentaje de la producción 26.45 17 9.59 2

29 Pol 98.43 98 98.1

29 Color

30 % de humedad



30 Porcentaje de la producción

30 Pol

30 Color

31 % de humedad


miento azúcar (qq) 50000 30000

31 Granel en (qq)

31 Envasado en (qq)

32 Pérdida azúcar (lbs/TC) 23.32

32 Miel final (lbs/ton caña) 9.3

32 Cachaza (lbs/ton caña) 7.44

32 Bagazo (lbs/ton caña) 5.58

32 Indeterminado (lbs/ton caña) 1

33 Rendimiento en lbs/ton caña 183.05 186 162 193.01

34 Rend BASE 96 POL lbs/TC 192.26

35 Wintery Carp

36 BHE

37 BHR

38 Overall Recovery (O. R.)


40 %Rec. Total 70.99

41 Tiempo perdido(%)horas

41 Tiempo Total (%) horas 23 20.53

41 Tiempo Habil (%) horas 24.15

41 Falta de caña (%) horas 7.07

41 Ingenio (%) horas 10 17.09

42 Molinos (%) horas 8 3.3

42 Ton Cachaza Aplic Campo

43 Ton Cachaza Aplic Campo

44 No. Calderas 2


de solidos en Gases

46 m3 de H20 por TC


final del proceso


como clarificante

49 Días de zafra 90 72 102 120


para moler

51 Días de molienda efectiva 94

52 Fecha de inicio de zafra 15-01-96 08-01-97 13-01-99 27-11-00

53 Fecha de finalización de zafra 21-04-96 21-03-97 23-05-99 26-3-01


50102

RECOPILACIÓN DE LA INFORMACIÓN DE LOS 25 SIMPOSIOS DE ANÁLISIS DE ZAFRAÁREA DE FÁBRICA

48si

47

INGENIO LA SONRISAHOJA 2

31

45

46

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

1 Caña molida tons. 1,405,570 1,777,240 2,003,759 1,685,718 1,452,153 1,596,044 1,820,487 1,673,789 1,929,461 1,985,780 1,721,377 2,156,210 1,978,064

2 Pol % caña en Precorte 14.37 16.06 16.01 15.16 15.44




6 Producción en qq 3,035,697 3,723,902 4,183,800 3,501,762 3,643,903 3,782,606 4,289,736 3,875,634 4,446,869 4,644,064 3,844,144 4,837,949 4,390,828


8 Jugo Primario

8.1 Brix 17.18 17.17 17.24 16.94 18.79 18.11 18.32 18.24 17.78 18.10 17.29 18.79 18.70

8.2 Pol 14.93 15.02 15.04 14.92 17.04 16.23 16.45 16.17 15.83 16.05 15.43 16.57 16.48

8.3 Pureza 86.93 87.48 87.19 88.11 90.68 89.65 89.79 88.64 89.01 88.70 89.22 88.19 88.11

8.4 % AR

9 Jugo Diluido

9.1 Brix 14.57 14.42 14.71 14.52 15.40 14.88 10.02 14.97 15.15 14.64 14.40 14.93 15.47

9.2 Pol 12.56 12.56 13.74 12.66 13.84 13.23 13.39 13.18 13.35 12.97 12.73 13.10 12.92

9.3 Pureza 86.21 87.13 86.61 87.15 89.88 88.93 89.16 88.09 88.12 88.54 88.42 87.69 83.53

9.4 % AR

10 Jugo Residual

10.1 Brix 2.99 3.13 3.97 3.18 2.40 2.32 2.48 3.01 2.95 2.29 2.06 2.28 1.51

10.2 Pol 2.32 2.46 3.11 2.59 1.99 1.89 2.01 2.48 2.38 1.89 1.62 1.86 1.25

10.3 Pureza 77.35 78.57 78.46 81.47 82.65 81.49 81.22 82.40 80.87 82.29 78.71 81.39 82.38

11 Jugo normal

11.1 Brix

11.2 Pol

11.3 Pureza

12 Jugo Clarificado

12.1 Brix

12.2 Pol

12.3 Pureza

13 Fibra % en caña 12.70 12.96 12.73 13.03 13.05 12.47 13.64 12.87 12.52 12.18 11.99 13.43 12.94

14 Pol % Bagazo 2.55 2.50 2.45 2.06 1.66 1.66 1.66 1.69 1.91 1.98 1.81 1.79 1.79


16 Imbibición % caña 26.68 23.00 23.85 27.61 26.84 29.09 27.34 24.21 27.75 25.63 27.70 29.21




20 Razon Molienda (Real/Prog) 0.98 0.92 0.93 0.99 104.73 103.50 102.71 104.24

21 Cachaza % caña 3.32 3.08 2.93 3.43 3.62 3.34 4.11 3.90 4.14 4.36 4.82 4.43 3.61

22 Pol % en Cachaza 2.73 1.53 1.49 3.87 2.82 1.62 2.31 2.48 2.19 1.42 2.52 1.48 2.27

23 Meladura


23.2 Pol

23.3 Pureza

23.4 Color

23.5 Turbidez


24.1 Brix meladura clarificada 56.74 61.25 61.43

24.2 Pol

24.3 Pureza

24.4 Color

24.5 Trubidez

25 Masa de primera

25.1 Brix 91.48 91.70 92.31 91.97 91.82 92.26 92.43 92.46 92.00 91.84 91.75 91.85 91.89

25.2 Pol 79.68 80.75 80.10 80.53 80.99 81.23 81.26 82.08 82.36 81.54 81.60 80.71 80.55


ÁREA DE FÁBRICA


INGENIO LA UNIÓN

HOJA 1

47

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

25.3 Pureza 87.10 88.06 86.78 87.56 88.20 88.03 87.91 88.78 89.52 88.78 88.94 87.88 87.66

26 Masa de segunda

26.1 Brix 92.61 93.01 93.81 92.66 92.12 93.45 93.40 92.81 92.82 93.35 93.10 93.13 93.31

26.2 Pol 67.76 69.63 67.27 68.31 69.60 69.11 68.50 70.01 72.35 71.14 71.84 70.62 7032.00

26.3 Pureza 73.17 74.86 71.71 73.72 74.74 73.95 73.34 75.43 77.95 76.21 77.16 75.83 75.36

27 Masa tercera

27.1 Brix 95.90 96.96 97.98 96.50 97.03 98.17 99.30 99.22 98.10 97.51 98.05 98.31 98.56

27.2 Pol 54.37 55.97 54.47 56.50 57.60 56.47 56.22 58.85 59.93 57.48 59.28 58.13 58.59

27.3 Pureza 56.70 57.73 55.63 58.55 59.36 57.52 56.61 59.31 61.09 58.95 60.47 59.13 59.45

28 Magma B

28.1 Brix

28.2 Pol

28.3 Pureza

29 Magma C

29.1 Brix

29.2 Pol

29.3 Pureza

30 Miel Final

30.1 Brix 88.65 90.28 91.97 92.80 88.51 85.63 84.18 86.47 87.36 83.91 85.74 85.89 85.16

30.2 Pol 28.93 31.84 32.04 33.77 29.76 29.04 29.50 31.27 28.69 30.54 29.18 30.29

30.3 Pureza 32.63 35.26 34.83 38.16 34.75 34.49 34.12 35.79 34.19 35.63 33.97 35.57

30.4 % AR

31 Miel final (gal/TC) 7.12 6.18 5.92 4.86 5.38 5.73 5.13 5.47 5.98 5.45 6.50 6.49

32 Capacidad almacenaje (gls.) 80,000.00 9,389,338.00 1,500,000.00 1,500,000.00 1,500,000.00 1,500,000.00 1,500,000.00 1,500,000.00 1,500,000.00 1,500,000.00 1,500,000.00


33.1 Producción en qq 630682.00 1048121.00 567140.00 707085.00 705111.00 739332.00 920272.00 870053.00 1329335.00 1318071.51 1358203.02 1727813.05 1727813.05


33.3 Pol 99.73 99.65 99.60 99.55 99.52 99.56 99.56 99.68 99.64 99.64 99.73 99.69 99.72

33.4 Color 221.88 193.89 293.90 276.29 247.05 253.92 216.51 176.70 178.33 179.33 172.87 166.58 157.71

33.5 % de humedad 0.05 0.05 0.04 0.03 0.05 0.04 0.04 0.05 0.03 0.03 0.03 0.04 0.03




34.3 Pol 99.67

34.4 Color 231.25


35 Azúcar morena

35.1 Producción en qq 798.91 164,732.61


35.3 Pol 99.48 99.08

35.4 Color 460.02 1298.00

35.5 % de humedad 0.05 0.09

36 Azúcar crudo

36.1 Producción en qq 2,405,014.00 2,675,782.00 3,616,660.00 2,488,947.00 2,938,792.00 3,043,274.00 3,369,464.00 3,005,582.00 3,117,534.00 3,325,992.31 2,485,940.87 3,110,136.00 2,598,288.08


36.3 Pol 98.94 99.19 99.84 98.98 98.68 99.03 98.84 99.03 98.89 98.84 98.9 98.97 99.06

36.4 Color 809.5 1107.00 1472 1138 1450.19 1534.2 1214.00 1181.00

36.5 % de humedad 0.14 0.10 0.13 0.11 0.13 0.09 0.14 0.19 0.29 0.26 0.20 0.23 0.19

37 HTM




38 Trash


ÁREA DE FÁBRICA


INGENIO LA UNIÓN

HOJA 2

48

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008






azúcar (qq)2370000 2370000 2310000 1600000 2570000 2570000 2350000 2350000 2350000 2350000

39.1 Granel en (qq) 1500000 1760000 1000000 1850000 1850000 1600000 1600000 1600000 1600000

39.2 Envasado en (qq) 600000 550000 600000 720000 720000 750000 750000 750000 750000















48.1 Tiempo Total (%) horas 13.87 7.36 10.49 8.35 5.87 4.42






49 Ton Cachaza Aplic Campo 52658


51 No. Calderas 5 5 5 5 5 5 5 5 5

52


Gases

1 3 3 4 3 3 3

53 m3 de H20 por TC 10.39 9.23 9.90 8.90 2.00 2.41 2.44 2.44

54 m3

de H2O tratada al final del proceso 6.23

55









62 Días de zafra 178 187 194 139 118 133 152 138 162 161 140 178 166






INGENIO LA UNIÓN

HOJA 3

ÁREA DE FÁBRICA

49

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

1 Caña molida tons. 2,537,576 2,943,358 2,596,979 3,106,035 3,161,470 3,117,451 3,286,270 3,325,709 3,120,841 3,055,023 3,443,043 3,386,923

2 Pol % caña en Precorte 14.88 14.25 14.11 14.04 13.87 14.05 14.37 13.99 13.34 13.93 14.10

3 Pol % caña en ingenio 13.39 13.02 13.21 12.99 13.40 12.89 12.96 12.98 13.24 13.22



6 Producción en qq 5,758,991 6,677,580 5,962,963 6,734,585 6,854,173 6,650,446 7,383,579 7,178,419 6,851,125 7,276,593 7,758,341 7,547,634


8 Jugo Primario

8.1 Brix 19.25 18.56 18.45 17.97 18.10 17.95 18.50 18.21 18.26 18.17 18.58 18.48

8.2 Pol 16.77 16.11 16.08 15.59 15.67 15.55 16.05 15.55 15.77 15.78 16.13 15.78

8.3 Pureza 87.13 86.80 87.19 86.77 86.58 86.63 86.78 85.40 86.34 86.84 86.78 85.39

8.4 % AR 0.74 0.71 0.71 0.78 0.80 0.79 0.85 0.80 0.76 0.79 0.86

9 Jugo Diluido

9.1 Brix 15.70 15.23 15.33 15.07 15.78 14.87 15.01 14.78 14.94 14.85 15.10 14.95

9.2 Pol 13.47 13.00 13.14 12.88 13.27 12.87 12.84 12.32 12.72 12.71 12.95 12.49

9.3 Pureza 85.78 85.34 85.72 85.44 84.07 86.32 85.51 83.38 85.14 85.62 85.76 83.55

9.4 % AR 0.65 0.49 0.61 0.68 0.71 0.71 0.83 0.73 0.72 0.71 0.82

10 Jugo Residual

10.1 Brix 2.09 1.72 1.65 1.70 2.59 2.53 1.70 1.89 1.68 1.80 1.91 1.85

10.2 Pol 1.65 1.28 1.28 1.33 2.05 2.04 1.36 1.48 1.33 1.50 1.56 1.48

10.3 Pureza 78.73 74.49 77.52 78.93 79.18 80.56 79.91 78.49 79.02 82.74 82.12 80.06

11 Jugo normal

11.1 Brix 18.01 17.89 17.43 17.56 17.41 17.94 17.66 17.71 17.62 18.03 17.92

11.2 Pol 15.37 15.34 14.90 14.77 15.03 15.47 15.05 15.10 15.15 15.56 15.47

11.3 Pureza 85.34 85.72 85.49 84.12 86.32 86.20 85.23 85.24 85.95 86.32 86.32

12 Jugo Clarificado

12.1 Brix 13.90 13.54 13.19 13.77 14.19 14.27

12.2 Pol 11.83 11.35 11.17 11.81 12.19 12.09

12.3 Pureza 85.08 83.82 84.71 85.73 85.89 84.76

13 Fibra % en caña 12.86 13.05 13.16 12.82 12.40 12.96 12.83 13.47 13.20 13.54 13.64 13.32

14 Pol % Bagazo 1.51 1.69 1.66 1.83 2.08 2.06 1.82 1.80 1.74 1.80 1.86 1.73


16 Imbibición % caña 26.66 25.48 26.65 24.88 22.22 24.02 26.68 27.57 27.64 26.13 25.87 24.77




20 Razon Molienda (Real/Prog) 94.08 806.22 19101.23 741.44 744.23 819.32 828.10 833.69 865.32 20540.06 811.04

21 Cachaza % caña 3.35 3.62 3.78 3.64 2.65 2.52 2.46 2.69 2.66 2.85 2.64 2.87

22 Pol % en Cachaza 2.11 2.46 2.78 2.23 2.55 2.61 1.94 1.68 1.84 1.76 1.97 1.90

23 Meladura


23.2 Pol 53.76 52.20 52.91 51.71 51.96 52.83

23.3 Pureza 84.59 83.60 84.60 84.41 84.24 84.06

23.4 Color 11616.00 11956.00 12128.00 11672.00 10888.00 11182.00

23.5 Turbidez 5120.00 5115.00 4969.00 5224.00 6146.00 5358.00



24.2 Pol 52.95 51.38 52.27 51.01 51.33 51.93

24.3 Pureza 84.53 83.56 84.66 84.51 84.16 84.03

24.4 Color 11338.00 11932.00 11817.00 10633.50 10062.00 10448.00

24.5 Trubidez 2017.00 2240.00 2150.00 1800.50 2225.00 2207.00

25 Masa de primera

25.1 Brix 91.63 91.96 91.94 92.06 92.11 91.82 91.83 91.39 91.50 91.28 91.49 91.11

25.2 Pol 79.82 79.52 80.07 79.00 79.33 79.43 79.92 78.94 79.83 79.43 80.06 79.65



ÁREA DE FÁBRICA


INGENIO LA UNIÓN

HOJA 4

50

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

25.3 Pureza 87.11 86.47 87.09 85.82 86.13 86.50 87.03 86.38 87.25 87.01 87.50 87

26 Masa de segunda

26.1 Brix 92.90 92.85 94.08 94.17 93.77 94.19 93.86 94.25 94.11 94.51 94.32 94.47

26.2 Pol 69.67 67.99 69.44 67.64 67.14 68.18 69.37 68.18 70.17 69.95 70.33 70.75

26.3 Pureza 75.00 73.23 73.81 71.82 71.60 72.39 73.91 72.34 74.56 74.01 74.57 74.89

27 Masa tercera

27.1 Brix 97.45 96.10 96.43 96.14 96.26 96.29 96.13 96.11 96.14 96.30 96.29 96.28

27.2 Pol 57.70 54.65 53.46 50.12 50.13 49.52 53.30 53.53 53.58 52.94 53.71 54.04

27.3 Pureza 59.20 86.87 55.43 52.13 52.08 51.43 55.45 55.70 55.73 54.97 55.78 56.13

28 Magma B

28.1 Brix 90.04 89.80 90.14 89.60 90.23 89.81

28.2 Pol 82.98 83.17 84.46 83.57 83.91 83.26

28.3 Pureza 92.16 92.62 93.70 93.27 93.00 92.70

29 Magma C

29.1 Brix 90.41 90.21 90.79 90.86 90.50 90.22

29.2 Pol 74.33 73.69 75.46 74.32 75.29 75.93

29.3 Pureza 82.21 81.69 83.11 81.80 83.19 84.16

30 Miel Final

30.1 Brix 85.51 86.36 86.96 83.88 84.63 84.54 86.79 86.50 85.52 86.35 87.47 85.60

30.2 Pol 34.09 29.94 30.01 29.67 30.46 31.10 30.48 29.11 28.59 29.98 30.55 30.43

30.3 Pureza 39.86 34.67 34.51 35.38 36.01 36.79 35.12 33.65 33.43 34.73 34.94 35.55

30.4 % AR 16.32 15.75 16.61 17.29 15.25 16.82 17.30 16.50 16.58 15.65 16.26

31 Miel final (gal/TC) 6.87 6.33 6.06 6.96 6.74 6.70 6.51 6.80 6.58 6.58 6.36 6.81

32 Capacidad almacenaje (gls.) 1,500,000.00 1,500,000.00 1,900,000.00 3,900,000.00 3,900,000.00 3,900,000.00 3,900,000.00 3,600,000.00 3,600,000.00 3,600,000.00 6,000,000.00 6600000.00


33.1 Producción en qq 1646280.43 2384886.88 1829874.73 2137518.50 2008615.24 1946537.88 2205319.13 2075956.78 2455009.29 2272173.74 2224390.33 2111538.93


33.3 Pol 99.72 99.67 99.67 99.66 99.64 99.69 99.69 99.74 99.72 99.75 99.76 99.78

33.4 Color 193.74 196.12 197.33 202.54 198.13 185.95 201.23 203.87 205.00 214.81 203.00 215.00

33.5 % de humedad 0.04 0.04 0.03 0.04 0.04 0.03 0.03 0.03 0.03 0.03 0.03 0.03


34.1 Producción en qq 1,191,732.91 2,308,280.90 2,380,649.88 2,623,167.98 2,592,538.24 2,680,613.24 3,329,252.13 3,643,259.23 3672724.31


34.3 Pol 99.91 99.92 99.93 99.95 99.94 99.93 99.93 99.93 99.93

34.4 Color 27.96 32.53 33.86 33.97 36.39 33.00 32.32 33.48 33.79

34.5 % de humedad 0.03 0.02 0.02 0.02 0.02 0.03 0.03 0.02 0.02

35 Azúcar morena

35.1 Producción en qq 43,863.04 1,074,694.84 545,269.24 742672.64

35.2 Porcentaje de la producción 0.59 0.15 0.07 0.10

35.3 Pol 99.48 99.45 99.53 99.46

35.4 Color 1035.97 1016.90 695.38 1099.78

35.5 % de humedad 0.05 0.07 0.07 0.07

36 Azúcar crudo

36.1 Producción en qq 4,112,710.94 4,292,962.62 4,133,087.89 3,405,333.45 2,537,276.96 2,323,258.48 2,511,229.04 2,509,923.53 1,715,502.36 600,472.76 1,345,421.84 748409.55


36.3 Pol 98.99 98.94 98.96 98.99 99.04 98.75 99.14 99.22 99.34 99.13 99.26 99.14

36.4 Color 1338.71 1605.30 1444.10 1012.89 972.64 1624.93 711.87 792.43 857.00 709.60 710.12 673.15

36.5 % de humedad 0.23 0.24 0.25 0.24 0.30 0.35 0.23 0.22 0.17 0.32 0.20 0.34

37 HTM

37.1 Producción total (galones) 950409.08

37.2 HTM Azúcar equivalente (qq) 272288.54


38 Trash


ÁREA DE FÁBRICA


INGENIO LA UNIÓN

HOJA 5

51

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

38.1 % trash caña total 5.17 6.94 4.77 6.88 6.28 6

38.2 % trash vegetal 4.31 6.06 4.12 5.95 5.37 5.12

38.3 % trash mineral 0.68 0.88 0.90 1.05 0.85 1.02



azúcar (qq)2350000 2350000 2438261 2964200 2964200 3075552 3078261 3078261 3078261 3078261 2893478 3730435

39.1 Granel en (qq) 1600000 1600000 1460000 1619200 1619200 1251072 1652174 1652174 1652174 1652174 600000 600,000

39.2 Envasado en (qq) 750000 750000 978261 1345000 1345000 1824480 1426087 1426087 1426087 1426087 2293478 3130435















48.1 Tiempo Total (%) horas 9.09 7.34 9.92 8.65 12.05 8.11 10.67 7.39 7.60


48.3 Tiempo perdido Ingenio % tiempo total 3.07 2.07 4.90 4.70 4.09 5.52 6.88 7.00 6.67

48.4 Tiempo perdido Ingenio % tiempo hábil 7.91 4.53 3.07 2.07 4.90 9.53 4.09 5.52

48.5 Tiempo perdido molinos % tiempo total 0.69 1.47 0.86 0.78 0.83 1.36 1.18 1.59 4.27

48.6 Tiempo perdido molinos % tiempo hábil 2.22 2.30 0.69 1.47 0.86 0.99 0.83 1.36


50 Ton Cenizas Aplic Campo 74721 85817 83520 97192 90786 88354 61632 79811 83025 78674

51 No. Calderas 6 6 6 5 5 5 5 6 6 6 6 6

52


Gases

4 4 4 5 5 5 5 6 6 6 6 6

53 m3 de H20 por TC 0.99 0.18 0.52 0.29 0.26 0.26 0.20 0.21 0.12

54 m3

de H2O tratada al final del proceso 1.00 1.00 0.39 0.27 664135.54 723039.02

55




57 Lb Vapor escape / Ton Caña 882 853 834 883 904


59 Kw-h Producidos con Bunker 382,349 3,217,516 1,019,749 984,422 1,251,411 810,166



62 Días de zafra 159 171 147 192 177 176 181 189 179 181 174






INGENIO LA UNIÓN

HOJA 6

ÁREA DE FÁBRICA

52

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

1 Caña molida tons. 1,395,356 1,548,971 1,896,530 1,647,386 1,638,105 1,678,517 1,793,255 1,743,986 1,912,714 1,935,343 1,858,598 2,235,299 2,408,720

2 Pol % caña en Precorte 15.91 15.52 15.77 14.67 15.57 15.60 15.62 15.58 15.19




6 Producción en qq 2,713,989 3,204,021 3,709,266 3,164,862 3,589,190 3,855,181 4,088,938 3,918,495 4,282,086 4,377,510 4,181,704 4,910,419 5,106,659


8 Jugo Primario

8.1 Brix 17.24 17.07 16.70 16.75 18.21 18.01 18.04 17.87 17.80 17.84 17.67 17.31 16.96

8.2 Pol 14.62 14.77 14.00 14.52 16.05 15.94 15.89 15.64 15.59 15.69 15.56 15.16 14.77

8.3 Pureza 84.80 86.53 84.90 86.65 88.12 88.45 88.07 87.50 87.58 87.96 88.06 87.53 87.02

8.4 % AR

9 Jugo Diluido

9.1 Brix 15.65 14.91 14.58 14.44 15.54 15.03 15.29 15.15 15.08 14.96 14.90 14.81 14.66

9.2 Pol 13.09 12.73 12.34 12.34 13.57 13.21 13.39 13.19 13.14 13.10 13.07 12.92 12.72

9.3 Pureza 83.64 85.38 84.64 85.40 87.30 87.88 87.57 87.06 87.14 87.56 87.66 87.25 86.67

9.4 % AR

10 Jugo Residual

10.1 Brix 5.38 4.56 4.11 3.17 2.77 2.21 2.30 2.09 2.67 2.43 2.82 3.20 3.33

10.2 Pol 4.05 3.62 3.02 2.40 1.97 1.75 1.84 1.67 2.16 1.99 2.27 2.56 2.69

10.3 Pureza 75.28 79.39 76.84 74.45 71.04 79.00 80.21 80.04 80.90 81.71 80.61 80.03 80.72

11 Jugo normal

11.1 Brix

11.2 Pol

11.3 Pureza

12 Jugo Clarificado

12.1 Brix

12.2 Pol

12.3 Pureza

13 Fibra % en caña 12.62 12.97 12.92 12.87 12.89 12.83 12.81 12.57 12.58 12.53 12.50 12.50 12.67

14 Pol % Bagazo 2.70 2.61 2.61 2.45 2.27 2.05 1.96 1.93 1.96 1.92 1.96 1.93 1.89


16 Imbibición % caña 15.20 21.31 19.20 22.30 23.81 25.34 23.98 24.17 24.26 24.32 24.78 24.02 23.57



19 Razón de Molienda (TC/h) 730.79 702.64 744.54 732.53 719.39 750.28 689.64 681.91 765.09

20 Razon Molienda (Real/Prog) 0.97 1.02 0.92 0.99 0.99 1.00 0.99 645.83 18,500,00

21 Cachaza % caña 3.65 3.16 3.90 4.47 4.28 3.99 3.60 3.49 4.10 3.35 3.73 4.18 4.31

22 Pol % en Cachaza 1.84 2.04 2.87 3.21 2.74 2.27 3.03 2.60 2.01 2.12 2.51 1.94 2.16

23 Meladura


23.2 Pol

23.3 Pureza

23.4 Color

23.5 Turbidez


24.1 Brix meladura clarificada 61.53 58.18 59.35 63.57 62.19 63.91 67.09 65.78 64.94 65.41

24.2 Pol

24.3 Pureza

24.4 Color

24.5 Trubidez

25 Masa de primera

25.1 Brix 92.10 91.82 91.58 91.56 91.64 91.58 91.78 91.58 91.98 91.90 92.02 91.28 91.96

25.2 Pol 78.00 78.81 77.78 80.32 79.64 79.80 80.37 79.94 80.97 81.32 81.09 79.75 79.51


ÁREA DE FÁBRICA

RECOPILACIÓN DE LA INFORMACIÓN DE LOS 25 SIMPOSIOS DE ANÁLISIS DE ZAFRAINGENIO SANTA ANA

HOJA 1

53

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

25.3 Pureza 84.69 85.83 84.93 87.72 86.91 87.14 87.57 87.29 88.03 88.49 88.12 87.37 86.46

26 Masa de segunda

26.1 Brix 94.10 94.24 93.65 93.27 93.23 93.93 93.80 93.27 93.83 93.97 94.04 93.81 94.11

26.2 Pol 65.10 66.81 65.50 69.09 68.03 67.77 69.59 68.48 71.99 72.95 72.92 70.34 70.54

26.3 Pureza 69.18 70.89 69.94 74.08 72.99 72.15 74.19 73.42 76.72 77.63 77.54 74.98 74.95

27 Masa tercera

27.1 Brix 98.29 99.12 99.16 99.60 98.63 98.93 98.43 98.56 98.97 99.08 98.90 98.86 99.30

27.2 Pol 53.20 54.16 54.19 54.99 54.67 55.01 56.03 57.24 55.39 55.87 55.71 54.25 53.41

27.3 Pureza 54.13 54.64 54.65 55.21 55.43 55.60 56.92 58.08 55.97 56.39 56.33 54.88 53.79

28 Magma B

28.1 Brix

28.2 Pol

28.3 Pureza

29 Magma C

29.1 Brix

29.2 Pol

29.3 Pureza

30 Miel Final

30.1 Brix 85.30 85.41 88.30 91.19 90.63 88.68 89.35 86.28 87.82 87.66 89.33 87.22

30.2 Pol 28.92 28.14 29.03 31.36 32.49 28.73 30.21 30.87 29.90 30.71 29.75 29.51

30.3 Pureza 33.90 32.95 32.88 34.72 35.85 32.40 33.81 35.78 34.05 35.04 33.31 33.83

30.4 % AR

31 Miel final (gal/TC) 7.19 7.09 6.57 5.96 5.46 5.87 6.12 6.55 6.36 6.12 6.27 6.40 6.26

32 Capacidad almacenaje (gls.) 850,000.00 850,000.00 850,000.00 800,000.00 833,300.00 837,000.00 800,000.00 800,000.00 800,000.00 3,595,800.00 5,660,000.00 5,500,000.00


33.1 Producción en qq 875930.00 939607.00 595024.00 756333.00 740404.00 836761.00 930210.00 968166.00 983719.00 890551.70 1510341.41 2079071.79 2004118.00


33.3 Pol 99.40 99.34 99.46 99.50 99.68 99.60 99.72 99.70 99.72 99.76 99.75 99.75 99.80

33.4 Color 242.60 250.50 262.84 258.55 299.09 254.00 222.24 190.00 193.64 160.48 198.65 198.44 208.35

33.5 % de humedad 0.06 0.04 0.07 0.05 0.05 0.03 0.03 0.03 0.03 0.03 0.04 0.03 0.03


34.1 Producción en qq 690,089.00 680,611.00 328,870.00 257,736.00 407,558.00 219,936.00 310,460.00 469,678.00 451,015.00 462,828.81 585,620.60 63,328.27 93,011.29


34.3 Pol 99.90 99.91 99.94 99.90 99.93 99.95 99.92 99.93 99.93 99.95 99.94 99.94 99.98

34.4 Color 35.00 41.10 40.15 58.13 58.70 54.55 35.72 29.74 30.18 27.59 24.82 29.66 28.00

34.5 % de humedad 0.04 0.02 0.02 0.03 0.02 0.02 0.03 0.02 0.02 0.03 0.02 0.03 0.03

35 Azúcar morena

35.1 Producción en qq 22,229.00 7,654.00


35.3 Pol 98.40 99.06

35.4 Color 526.98 618.88

35.5 % de humedad 0.08 0.06

36 Azúcar crudo

36.1 Producción en qq 1,147,969.00 1,583,803.00 2,763,143.00 1,127,042.00 2,145,224.00 2,798,484.00 2,300,705.00 2,254,652.00 2,377,132.00 2,541,809.70 1,558,488.94 2,003,282.50 1,327,405.66


36.3 Pol 98.14 98.29 98.31 98.46 98.55 98.68 98.58 98.56 98.81 98.61 98.68 99.08 99.15

36.4 Color 1198 1100 1104 957.15 1020.00 1090 1055 1.095 1041.42 994.25 870.21

36.5 % de humedad 0.59 0.31 0.23 0.60 0.43 0.25 0.26 0.30 0.17 0.32 0.20 0.16 0.15

37 HTM




38 Trash


ÁREA DE FÁBRICA


HOJA 2

54

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008






azúcar (qq)2225000 2143200 3800000 3105000 2542344 2274137 3105000 2274137 2275000 2220000 3225700 2992000

39.1 Granel en (qq) 924000 912000 900000 924000 900000 900000 900000 1880000 1700000

39.2 Envasado en (qq) 2181000 1630344 1374137 2181000 1374137 1375000 1320000 1345700 1292000





















49 Ton Cachaza Aplic Campo 70111 66977 3228 60865 78421 33890 69326 93435 103815

50 Ton Cenizas Aplic Campo 40 20 90 11680 12000 5224 5018 100 150

51 No. Calderas 5 5 5 5 5 5 5 3 4

52


en Gases1 1 2 3 3 3 3 3 3

53 m3 de H20 por TC 13.63 10.30 7.08 12.70 140.00 680.00 12.00

54 m3

de H2O tratada al final del proceso 9.69

55









62 Días de zafra 156 161 137 120 113 110 109 111 128 116 124 159 153


64 Fecha de inicio de zafra 22-11-95 19-11-96 23-11-97 29-11-98 21-11-99 26-11-00 23-11-01 24-11-02 27-11-03 21-11-04 28/11/2005 27-11-06 21-11-07

65 Fecha de finalización de zafra 25-04-96 28-04-97 08-04-98 28-03-99 12-03-00 15-03-01 13-03-02 14-03-03 02-04-04 16-03-05 31/03/2006 04-05-07 21-04-08



INGENIO SANTA ANA

HOJA 3

ÁREA DE FÁBRICA

55

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

1 Caña molida tons. 2,584,815 2,951,118 2,251,341 2,723,232 3,349,424 3,312,184 3,270,248 3,322,502 3,010,744 2,829,777 3,139,139 3,043,980



4 % de humedad de caña Core Sampler 69.90 69.62 69.96


6 Producción en qq 5,746,569 6,090,032 4,815,102 5,664,165 7,026,842 6,577,775 6,759,325 6,504,197 6,349,870 6,252,083 7,138,419 6,805,654


8 Jugo Primario

8.1 Brix 17.62 16.67 17.05 16.47 17.04 16.47 16.94 16.23 16.91 17.65 18.18 18.21

8.2 Pol 15.44 14.42 14.82 14.38 14.49 14.04 14.52 13.89 14.62 15.29 15.74 15.60

8.3 Pureza 87.65 86.50 86.94 87.28 85.04 85.22 85.71 85.58 86.48 86.62 86.56 85.66

8.4 % AR 0.80 0.91 0.86 0.81 0.90 0.92 0.98 0.97 0.77 0.79 0.87

9 Jugo Diluido

9.1 Brix 15.00 14.31 14.69 14.28 14.70 13.78 14.21 13.51 14.04 14.45 14.59 14.60

9.2 Pol 13.11 12.32 12.72 12.42 12.43 11.65 12.10 11.43 12.03 12.39 12.51 12.37

9.3 Pureza 87.37 86.11 86.57 86.92 84.56 84.52 85.13 84.57 85.62 85.70 85.70 84.72

9.4 % AR 0.76 0.86 0.81 0.76 0.84 0.86 0.94 0.93 0.73 0.76 0.84

10 Jugo Residual

10.1 Brix 3.62 2.83 3.15 2.88 2.45 2.16 2.15 2.11 2.30 1.93 2.09 1.69

10.2 Pol 2.95 2.24 2.52 2.26 1.85 1.60 1.66 1.64 1.81 1.48 1.59 1.29

10.3 Pureza 81.29 79.30 79.91 78.82 75.51 74.34 76.83 77.82 78.50 77.11 75.87 76.29

11 Jugo normal

11.1 Brix 16.17 16.54 15.98 16.53 15.98 16.43 15.74 16.40 17.12 17.63 17.66

11.2 Pol 13.92 14.32 13.90 13.98 13.51 13.99 13.32 14.05 14.68 15.12 14.97

11.3 Pureza 86.12 86.58 86.92 84.56 84.53 85.14 84.57 85.62 85.70 85.70 84.71

12 Jugo Clarificado

12.1 Brix 16.21 15.61 15.21 15.68 15.82 16.03

12.2 Pol 13.82 13.09 12.98 13.48 13.61 13.66

12.3 Pureza 85.26 83.86 85.34 85.97 86.03 85.22

13 Fibra % en caña 13.42 13.27 13.38 12.83 13.10 13.12 12.62 12.65 12.78 12.84 13.12 13.41

14 Pol % Bagazo 1.84 1.89 1.86 1.69 1.56 1.80 1.88 2.26 2.14 1.89 1.72 1.68


16 Imbibición % caña 25.37 24.69 25.21 23.82 25.11 27.19 27.31 27.71 28.63 29.13 31.23 31.48





21 Cachaza % caña 3.91 4.08 4.04 4.07 4.03 4.78 4.43 5.65 3.99 4.68 5.40 5.39

22 Pol % en Cachaza 2.01 1.90 1.90 1.78 1.52 1.85 1.49 2.86 2.14 1.39 1.81 1.55

23 Meladura


23.2 Pol 57.90 54.72 53.93 56.41 56.75 56.89

23.3 Pureza 84.91 83.62 85.13 86.03 86.05 85.61

23.4 Color 13670.59 13730.87 13133.00 12467.16 12661.70 12744.79

23.5 Turbidez 7025.91 9368.67 6972.00 6854.83 6245.37 6791.97



24.2 Pol 57.54 53.73 53.44 54.69 55.39 56.09

24.3 Pureza 84.83 83.50 84.97 85.35 85.49 85.27

24.4 Color 12890.85 13120.40 12769.00 11679.77 13000.03 13193.51

24.5 Trubidez 3192.96 2375.52 2679.00 1823.84 1849.19 1751.66

25 Masa de primera

25.1 Brix 91.86 92.14 91.96 92.16 92.11 91.94 91.90 91.93 92.08 92.09 92.05 91.79

25.2 Pol 80.66 79.60 79.80 79.04 78.66 78.91 79.37 78.70 79.97 80.27 80.77 79.62



ÁREA DE FÁBRICA


HOJA 4

56

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

25.3 Pureza 87.81 86.39 86.78 85.76 85.40 85.83 86.37 85.61 86.85 87.16 87.75 87

26 Masa de segunda

26.1 Brix 94.06 94.02 93.90 94.20 94.17 93.92 93.77 94.00 94.08 94.15 94.09 94.27

26.2 Pol 72.00 69.12 71.08 68.86 69.37 69.74 69.67 68.29 69.25 69.63 71.02 68.49

26.3 Pureza 76.55 73.52 75.70 73.10 73.66 74.25 74.30 72.65 73.61 73.96 75.48 72.65

27 Masa tercera

27.1 Brix 98.94 98.88 99.23 99.01 99.12 98.82 98.88 98.77 98.55 95.27 95.10 95.35

27.2 Pol 54.05 52.24 53.23 51.84 51.74 52.00 53.39 52.38 53.05 53.46 54.19 54.96

27.3 Pureza 54.63 52.83 53.64 52.36 52.20 52.62 53.99 53.03 53.83 56.11 56.99 57.64

28 Magma B

28.1 Brix 91.08 90.98 90.72 91.25 91.48 92.02

28.2 Pol 87.10 87.27 86.82 86.94 87.21 87.35

28.3 Pureza 95.63 95.92 95.70 95.28 95.33 94.93

29 Magma C

29.1 Brix 89.44 89.18 90.00 90.42 90.11 90.09

29.2 Pol 76.18 76.70 76.92 76.91 76.51 76.86

29.3 Pureza 85.17 86.01 85.47 85.06 84.91 85.31

30 Miel Final

30.1 Brix 87.36 88.17 88.61 87.64 89.26 90.21 90.70 88.67 89.84 86.26 84.74 85.81

30.2 Pol 29.41 28.75 30.27 28.57 28.86 29.81 29.95 28.74 29.38 29.89 30.25 28.85

30.3 Pureza 33.66 32.61 34.16 32.59 32.33 33.05 33.02 32.40 32.70 34.65 35.70 33.62

30.4 % AR 13.30 13.88 14.98 15.60 15.14 16.36 16.37 17.03 16.27 17.04 16.25

31 Miel final (gal/TC) 6.40 6.26 6.11 6.84 7.02 6.21 6.83 7.36 6.75 6.49 6.71 6.98

32 Capacidad almacenaje (gls.) 4,538,000.00 4,538,000.00 5,541,200.00 4,000,000.00 4 500 000 5,400,000.00 5,400,000.00 5,400,000.00 5,400,000.00 5,400,000.00 5,400,000.00 5400000.00


33.1 Producción en qq 1905177.85 2214375.35 2226814.63 2199474.46 1 780 696.09 1935640.75 2044273.09 2081305.65 2169468.71 2172890.46 2066588.81 2212658.34


33.3 Pol 99.76 99.77 99.77 99.82 99.76 99.75 99.76 99.76 99.77 99.78 99.87 99.82

33.4 Color 227.27 228.40 226.48 213.00 223.83 217.00 219.00 212.02 218.14 208.09 206.73 210.42

33.5 % de humedad 0.03 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.03 0.04 0.04


34.1 Producción en qq 145,855.67 1,936,688.43 1,390,079.30 1,469,149.70 2 363 792.21 2,401,218.93 2,377,060.12 2,365,634.87 2,286,307.07 2,065,776.48 2,437,783.16 2050410.25


34.3 Pol 99.96 99.98 99.98 99.98 99.98 99.98 99.98 99.98 99.98 99.97 99.97 99.97

34.4 Color 26.30 24.06 25.95 26.97 26.05 27.20 26.00 23.80 24.91 22.80 24.24 26.44

34.5 % de humedad 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02

35 Azúcar morena

35.1 Producción en qq 664,073.03 775,440.81 717,720.83 64,778.83 666159.16

35.2 Porcentaje de la producción 10.21 0.12 0.11 0.91 0.10

35.3 Pol 99.20 99.24 99.18 99.28 99.35

35.4 Color 795.03 756.53 809.06 763.00 656.26

35.5 % de humedad 0.10 0.09 0.10 0.09 0.09

36 Azúcar crudo

36.1 Producción en qq 1,920,871.96 1,938,968.17 1,198,207.73 1,995,541.16 2,882,354.17 2,240,915.27 2,337,992.26 1,393,183.54 1,118,653.07 1,295,694.91 2,569,268.80 1876425.91


36.3 Pol 99.12 99.11 99.13 99.17 99.21 99.18 99.18 99.14 99.15 98.98 99.04 99.11

36.4 Color 948.98 869.00 921.73 993.46 975.00 977.00 954.00 936.88 925.06 895.21 882.15 743.29

36.5 % de humedad 0.17 0.15 0.17 0.18 0.21 0.22 0.20 0.19 0.20 0.24 0.24 0.20

37 HTM




38 Trash


ÁREA DE FÁBRICA


HOJA 5

57

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

38.1 % trash caña total 5.28 5.07 7.82 5.56 5.24 4

38.2 % trash vegetal 4.98 4.47 7.43 4.93 4.79 3.48

38.3 % trash mineral 0.3 0.60 0.39 0.63 0.45 0.34



azúcar (qq)2600000 3068478 3075000 2850000 3015000 3015000 3015000 3015000 3015000 3015000 3015000 3015000

39.1 Granel en (qq) 800000 850000 800000 850000 850000 850000 850000 850000 850000 850000 850000 850,000

39.2 Envasado en (qq) 1800000 2218478 2275000 2000000 2165000 2165000 2165000 2165000 2165000 2165000 2165000 2165000










44 Recuperación normal base 96 76.92 77.53 76.29 0.77 76.54 78.19 78.39 78.33 77.79


46 Recuperación total base 96 85.94 86.30 88.61 0.85 83.57 85.30 86.72 87.34 86.59






48.4 Tiempo perdido Ingenio % tiempo hábil 1.90 2.05 2.43 1.71 1.27 3.50

48.5 Tiempo perdido molinos % tiempo total 0.54 0.35 0.40 0.32 0.73 0.66 0.38

48.6 Tiempo perdido molinos % tiempo hábil 0.51 0.37 0.32 0.60 0.44 0.24


50 Ton Cenizas Aplic Campo - 37534 38534

51 No. Calderas 5 4 5 5 5 5 5 5 5 5 2 2.00

52


en Gases3 3 5 5 5 5 5 5 5 5 2

2.00

53 m3 de H20 por TC 3.56 2.00 2.00 2.00 2.00 2.00 2.00 2.29 2.39


55




57 Lb Vapor escape / Ton Caña 754 800 836 814 831 842


59 Kw-h Producidos con Bunker 17,650 0

60 Kw-h Producidos con otras Biomasas 1,168,140 273,540 0

61 Kw-h Producidos con Carbón 132,336,900 255,957,230 41,348,650 42,761,210 46,674,450 31,133,480

62 Días de zafra 154 171 125 149 174 173 172 183 164 151 167 167






INGENIO SANTA ANA

HOJA 6

ÁREA DE FÁBRICA

58

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005

1 Caña molida tons. 500,943 531,111 710,260 720,163 630,139 556,380 561,359 508,670 547,315 673,027


3 Pol % caña en ingenio 11.66 11.69 11.50 12.09 13.12 12.71 12.57 12.52 13.09

4 Producción en qq 885744.00 1013160.00 1312064.00 1330001.00 1261553.00 1257644.00 1230366.00 1080765.00 1148844.00 1507052.00

5 Jugo Primario

5.1 Brix 18.25 18.29 17.63 17.07 17.98 18.54 18.48 18.24 18.14 18.52

5.2 Pol 15.05 15.43 14.77 13.98 15.75 16.01 15.84 15.52 15.41 15.77

5.3 Pureza 82.46 84.38 83.77 81.89 87.61 86.38 85.69 85.06 84.98 85.13

6 Jugo Diluido

6.1 Brix 15.58 16.00 16.04 14.84 15.81 16.39 15.81 16.46 16 16.87

6.2 Pol 12.57 13.27 13.16 11.95 13.65 13.9 13.37 13.73 13.69 14.06

6.3 Pureza 80.69 82.93 82.02 80.56 86.30 84.80 84.60 83.47 83.10 83.32

7 Jugo Residual

7.1 Brix 5.46 5.09 5.79 4.53 7.06 3.56 2.60 3.03 3.75 3.99

7.2 Pol 4.28 4.08 4.54 3.41 5.86 2.91 2.09 2.43 2.97 3.15

7.3 Pureza 78.39 80.05 78.49 75.35 83.04 81.67 80.67 80.42 79.29 78.96

8 Fibra % en caña 14.56 13.72 13.08 13.84 13.27 13.55 12.91 12.75 12.73 12.82


10 Pol % Bagazo 2.49 2.67 3.55 2.80 3.14 2.17 2.07 2.35 2.44 2.10

11 % de humedad en bagazo 50.52 50.52 49.52 48.88 49.67 51.21 50.69 50.29 50.25 50.58

13 Imbibición % caña 15.63 14.33 15.97 19.66 18.5 21.6 21.63 21.67 18.56 20.93

14 Imbibición % fibra 139.41 159.41 167 145.8 156

15 Extracción de sacarosa(%) 93.92 81.88 81.76 95.65 94.43 88.83

16 Razón de Molienda (TC/h) 223.68 224.08 228.29 252 261.14 267


18 Cachaza % caña 2.87 4.00 4.89 4.17 4.03 4.00 3.42 4.07 3.48 4.05

19 Pol % en Cachaza 4.13 2.30 2.86 2.22 2.75 2.06 2.41 2.62 2.90 2.71

20 Brix de la meladura 61.85 59.58 57.96 58.31 59.62 56.10 57.24 57.43

21 Brix meladura clarificada 60.07 61.10 56.77 57.45 57.82

22 Masa de primera

22.1 Brix 93.56 93.00 93.52 93.45 92.31 92.29 92.82 93.18 93.18 93.01

22.2 Pol 77.88 78.71 78.59 77.66 80.75 79.55 79.62 79.49 79.24 79.21

22.3 Pureza 83.24 84.63 84.03 83.10 87.47 86.19 85.78 85.31 85.04 85.16

22.4 Volumen ton (P3/ton) 4.22

23 Masa de segunda

23.1 Brix 93.60 95.33 94.85 94.44 94.10 94.13 94.33 94.67 94.36 94.10

23.2 Pol 66.59 66.51 63.95 63.70 68.08 67.18 66.92 67.09 67.62 66.86

23.3 Pureza 71.14 69.77 67.42 67.47 72.34 71.37 70.94 70.87 71.67 71.05

23.4 Vol ton (P3/ton) 1.59

24 Masa tercera

24.1 Brix 97.59 98.65 98.25 97.98 97.39 97.22 97.76 98.08 98.18 97.79

24.2 Pol 56.62 54.87 53.98 53.14 55.17 54.76 56.26 56.22 55.08 55.68

24.3 Pureza 58.02 55.62 54.94 54.24 56.65 56.33 57.55 57.32 56.11 56.94

24.4 Vol ton (P3/ton) 1.93

25 Miel Final

25.1 Brix 87.28 87.09 86.49 84.96 85.39 83.64 85.07 86.02 86.33 86.50

25.2 Pol 31.33 31.01 31.27 30.46 30.96 29.24 29.71 30.71 30.53 30.04

25.3 Pureza 36 36 36 36 36 35 35 36 35 35

25.4 Miel final (gal/TC) 7 7 7 6 6 6 6 6 6 6

25.5 Capacidad almacenaje (gls.) 1300000 750000 750000 750000 750000 750000 900000 750000


26.1 Producción en qq 288236.00 332599.00 135757.00 296442.00 335270.00 221315.00 397305.00 397399.00 818498.00 741457.00


26.3 Pol 99.56 99.58 99.57 99.60 99.59 99.56 99.57 99.66 99.63 99.73

26.4 Color 306.43 253.00 178.00 228.00 189.00 222.90 206.00

26.5 % de humedad 0.10 0.02 0.08 0.04 0.04 0.05 0.06 0.06 0.05 0.04




27.3 Pol

27.4 Color

27.5 % de humedad


ÁREA DE FÁBRICA


INGENIO GUADALUPE

HOJA 1

59

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005

28 Azúcar morena

28.1 Producción en qq 10,970


28.3 Pol 98.68

28.4 Color 740.00


29 Azúcar crudo

29.1 Producción en qq 597,508 680,561 1,136,954 1,022,589 926,282 1,036,256 833,060 683,366 330,346 765,595


29.3 Pol 98.08 98.36 98.51 98.35 98.45 98.32 98.55 98.62 98.68 98.89

29.4 Color 1240.00 1138.00 1287.00 1386.00 1361.00 975.00 1270.00

29.5 % de humedad 0.24 0.23 0.30 0.19 0.20 0.21 0.20 0.24 0.23 0.22




30.3 Pol

30.4 Color

30.5 % de humedad


miento azúcar (qq)

31.1 Granel en (qq) 250,000.00 275,000.00 275,000.00 275,000.00 250,000.00 275,000.00

31.2 Envasado en (qq) 97,000.00 90,000.00 90,000.00 90,000.00 90,000.00 90,000.00

32 Pérdida azúcar (lbs/TC) 45.86 44.82 49.16 44.72 44.18 39.76 37.42 40.92 41.82

32.1 Miel final (lbs/ton caña) 26.42 24.74 24.12 23.08 21.08 21.88 21.96 23.64 23.40 22.20

32.2 Cachaza (lbs/ton caña) 2.38 2.92 2.30 1.86 2.22 1.66 1.66 2.14 2.02 2.20

32.3 Bagazo (lbs/ton caña) 15.68 15.90 20.22 16.38 17.92 12.72 11.42 12.84 13.34 11.50

32.4 Indeterminado (lbs/ton caña) 1.38 1.26 2.52 3.40 2.96 3.50 2.38 2.30 3.06 3.56

33 Rendimiento en lbs/ton caña 176.79 190.71 184.74 184.66 200.27 226.03 219.14 212.51 209.92 223.92

34 Rend BASE 96 POL lbs/TC 181.45 196.24 189.95 188.18 205.94 232.01 225.75 219.19 217.24 231.63

35 Wintery Carp 93.61 92.83 92.71 92.08 91.86 91.99

36 BHE 94.21 96.04 96.27 96.81 95.73 96.54

37 BHR 89.15 84.88 89.29 88.83 88.63

38 Overall Recovery (O. R.) 81.76 85.26 83.69 83.28 84.94



41 Tiempo perdido(%)horas 65.06 39.23 46.69 37.74 50.79 41.98 33.67 38.46 32.41 19.77

41.1 Tiempo Total (%) horas 28.07 32.84 29.04 20.45 17.92 15.89 12.43 16.24 14.38 9.49


41.3 Falta de caña (%) horas 6.65 7.80 3.41 8.59 5.28 6.06 2.70 0.22

41.4 Ingenio (%) horas 21.42 13.12 8.35 11.49 4.05 4.92 4.75 5.49 3.93

41.5 Molinos (%) horas 8.92 6.39 4.53 1.14 2.71 0.81 0.83 0.60 0.19 0.60

42 Ton Cachaza Aplic Campo 22,855 22,255 19,204 20,698 19,022 27,281

43 Ton Cenizas Aplic Campo 450 454 300 443 1,200

44 No. Calderas 5.00 5.00 5.00 4.00 5.00 5.00


de solidos en Gases

46 m3 de H20 por TC 4.00 4.00 4.00 3.51 4.00

m3

de H2O tratada al

final del proceso


como clarificante

49 Días de zafra 190.00 192.00 200.00 178.00 143.00 123.00 117.00 104.00 102.00 116.00


para moler

51 Días de molienda efectiva 140.00 119.00 114.00 94.00 98.00 112.00

52 Fecha de inicio de zafra 26-11-95 08-11-96 18-11-97 28-11-98 28-11-99 26-11-00 18-11-01 01-12-02 30-11-03 21-11-04

53 Fecha de finalización de zafra 02-06-96 18-05-97 06-06-98 24-05-99 18-04-00 28-03-01 14-03-02 14-03-03 16-03-04 22-03-05


110.0099.00 92.00119.00 115.0050

Si48

4.00

3.00

NoNo No No

3.00 3.00 3.60

No

47

4.0045

INGENIO GUADALUPE

HOJA 2

31490,000.00 375,000.00 347,000.00 365,000.00 365,000.00 365,000.00 340,000.00 365,000.00


ÁREA DE FÁBRICA

60

VARIABLE 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

1 Caña molida tons. 1,142,318 1,404,194 1,745,096 1,507,854 1,817,646 1,845,289 2,399,149 2,684,394 2,989,901 3,141,192 3,720,191 4,352,083 4,637,345





6 Producción en qq 2,373,080 2,873,252 3,541,677 2,906,156 4,064,395 4,127,157 5,523,721 6,000,374 6,758,020 7,208,854 8,393,412 9,426,491 9,312,905


8 Jugo Primario

8.1 Brix 17.18 17.21 17.42 16.41 18.56 16.17 17.14 17.39 17.58 18.47 18.71 17.38 18.25

8.2 Pol 14.64 14.59 14.78 14.64 16.83 14.74 15.25 15.18 15.48 16.22 16.32 15.35 15.99

8.3 Pureza 85.20 84.78 84.82 89.21 90.68 91.16 88.94 87.29 88.05 87.81 87.23 88.35 87.61

8.4 % AR

9 Jugo Diluido

9.1 Brix 15.03 15.03 15,50 14.25 14.47 14.63 12.92 12.76 12.69 15.37 15.59 15.44 15.04

9.2 Pol 12.71 12.64 13.04 12.62 13.01 13.27 11.44 11.09 11.12 13.45 13.55 13.57 12.89

9.3 Pureza 84.52 84.11 84.15 88.56 89.91 90.74 88.58 86.90 87.64 87.48 86.91 87.89 85.74

9.4 % AR

10 Jugo Residual

10.1 Brix 3.78 4.36 4.07 4.13 3.73 3.32 3.24 3.72 4.96 4.47 5.42 5.26 2.81

10.2 Pol 2.97 3.48 3.26 3.38 3.08 2.78 2.61 3.00 4.21 3.33 4.01 3.63 1.90

10.3 Pureza 78.61 79.73 80.09 81.84 82.79 83.75 80.68 80.86 75.79 74.55 73.99 68.96 67.56

11 Jugo normal

11.1 Brix

11.2 Pol

11.3 Pureza

12 Jugo Clarificado

12.1 Brix

12.2 Pol

12.3 Pureza

13 Fibra % en caña 12.73 11.72 12.36 12.18 12.83 13.38 12.45 12.83 12.35 12.52 12.71 12.54 13.26

14 Pol % Bagazo 2.34 2.93 2.81 2.80 2.55 2.06 2.22 2.37 2.07 2.02 2.05 1.94 2.05


16 Imbibición % caña 20.45 18.29 18.64 14.15 19.68 19.67 24.16 23.99 23.46 26.37 25.31 22.95 25.72




20 Razon Molienda (Real/Prog) 0.90 0.90 0.90 0.88 0.87 1344.89

21 Cachaza % caña 4.44 4.78 3.78 3.91 4.35 4.71 5.50 6.25 6.83 6.67 3.89 3.20 3.52

22 Pol % en Cachaza 2.51 1.72 1.12 1.28 1.10 1.05 2.46 1.82 1.39 0.91 2.82 0.60 1.80

23 Meladura


23.2 Pol

23.3 Pureza

23.4 Color

23.5 Turbidez


24.1 Brix meladura clarificada 64.81 68.13 54.21 7.64 67.09

24.2 Pol

24.3 Pureza

24.4 Color

24.5 Trubidez

25 Masa de primera

25.1 Brix 92.12 92.32 92.40 90.87 89.50 90.53 91.72 92.45 92.13 91.92 91.58 91.89 91.61

25.2 Pol 78.80 79.56 80.50 80.93 81.82 81.91 81.60 79.56 81.69 82.35 81.38 81.73 81.38


ÁREA DE FÁBRICA


INGENIO MAGDALENA

HOJA 1

61

VARIABLE 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

25.3 Pureza 85.55 86.19 87.12 89.06 91.42 90.48 88.97 86.06 88.66 89.59 88.87 88.94 88.82

26 Masa de segunda

26.1 Brix 94.41 94.76 94.33 92.69 90.85 91.35 93.07 92.68 93.15 91.90 92.24 93.81 93.26

26.2 Pol 67.50 68.73 69.25 69.28 70.01 69.15 67.90 64.25 68.51 71.33 71.04 69.32 71.97

26.3 Pureza 71.50 72.53 73.41 74.74 77.06 75.69 72.96 69.33 73.55 77.62 77.01 73.89 77.18

27 Masa tercera

27.1 Brix 97.25 98.26 97.78 97.45 97.04 97.15 98.45 98.97 98.40 98.32 97.90 98.11 97.59

27.2 Pol 55.81 56.01 56.13 57.60 58.16 56.82 56.91 56.87 56.84 57.72 56.72 57.92 59.77

27.3 Pureza 57.39 57.00 57.47 59.11 59.93 58.41 57.80 57.46 57.76 58.71 57.94 59.04 61.25

28 Magma B

28.1 Brix

28.2 Pol

28.3 Pureza

29 Magma C

29.1 27.1 Brix

29.2 27.2 Pol

29.3 27.3 Pureza

30 Miel Final

30.1 Brix 86.54 87.23 91.01 91.56 92.14 85.97 86.56 86.43 85.08 90.29 85.17 85.79 84.89

30.2 Pol 31.66 32.06 32.88 34.85 35.22 32.56 32.29 30.32 31.62 30.91 32.68 32.62 34.58

30.3 Pureza 36.59 36.76 36.13 38.06 38.22 37.87 37.30 35.08 37.16 34.23 38.37 38.04 40.74

30.4 % AR

31 Miel final (gal/TC) 6.79 6.87 7.06 6.09 6.05 5.65 6.22 6.59 6.23 6.28 5.98 6.03 6.65

32 Capacidad almacenaje (gls.) 1,000,000.00 1,800,000.00 2,700,000.00 1,700,000.00 278,480.40 1,548,624.00 4,513,260.00 2,250,000.00 13,900,000.00 16,000,000.00


33.1 Producción en qq 433186.00 631149.00 614451.00 490703.00 1188012.00 1170667.00 1693096.00 1435322.00 2201161.00 2236730.00 1314421.54 2052518.00 1393164.13


33.3 Pol 99.95 99.68 99.63 99.70 99.70 99.65 99.63 99.67 99.76 99.73 99.71 99.62 99.60

33.4 Color 325.00 328.00 246.16 255.00 275.00 214.00 219.00 188.00 160.00 189.00 155.00 169.00 181.00

33.5 % de humedad 0.06 0.06 0.06 0.07 0.08 0.09 0.05 0.04 0.05 0.04 0.04 0.04 0.04


34.1 Producción en qq 329,659.00 93,288.00 6,013,234.57

34.2 Porcentaje de la producción 0.08 0.01 0.65

34.3 Pol 99.84 99.91 99.90

34.4 Color 118.00 26.00 30.00

34.5 % de humedad 0.07 0.03 0.03

35 Azúcar morena

35.1 Producción en qq 17,764.00 251,242.00 175,848.00 219,649.00 84,760.00 62,457.80 64,875.00 79,456.52

35.2 Porcentaje de la producción 0.61 6.18 3.18 3.25 1.18 0.74 0.01 0.85

35.3 Pol 99.23 99.32 99.07 99.10 99.28 99.33 99.30 99.29

35.4 Color 1195.00 1073.00 813.00 1018.00 999.00 919.00 734.00 1218.00

35.5 % de humedad 0.12 0.12 0.08 0.11 0.12 0.12 0.10 0.09

36 Azúcar crudo

36.1 Producción en qq 1,939,894.00 2,242,103.00 2,927,226.00 2,035,757.00 2,295,482.00 2,956,490.00 3,645,777.00 4,565,052.00 4,337,210.00 4,887,364.00 6,440,181.63 4,905,542.00 943,927.17


36.3 Pol 98.07 98.07 98.74 99.19 99.31 98.82 99.14 99.16 99.2 99.25 99.31 99.27 99.35

36.4 Color 1079 822 800 1001.00 1213 1126 1086 942 939.00 928.00

36.5 % de humedad 0.24 0.28 0.21 0.14 0.24 0.18 0.13 0.18 0.14 0.14 0.13 0.14 0.12

37 HTM




38 Trash


ÁREA DE FÁBRICA


INGENIO MAGDALENA

HOJA 2

62

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008






Azúcar (qq)1250000 1280000 1240000 1250000 1250000 1250000 1950000 3000000 0

39.1 Granel en (qq) 1000000 1000000 1000000 1000000 1000000 1000000 1000000

39.2 Envasado en (qq) 280000 240000 250000 250000 250000 950000 2000000
















48.2 Tiempo Habil (%) horas 14.30 16.93 11.58 6.70 8.49 13.73 10.41





49 Ton Cachaza Aplic Campo 79106 86901 132054 167820 206687 150000


51 No. Calderas 6 5 6 6 6 7 7 8 7

52


en gases

1 2 2 4 6 8 7

53 m3 de H20 por TC 8.23 9.00 8.00

54 m3

de H2O tratada al final del proceso 0.00 6.00

55









62 Días de zafra 171 244 134 121 128 104 132 148 170 163 156 158 163






INGENIO MAGDALENA

HOJA 3

ÁREA DE FÁBRICA

63

VARIABLE 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

1 Caña molida tons. 4,747,299 5,644,479 4,394,365 5,871,873 6,930,376 7,719,167 7,559,128 7,443,851 6,111,136 6,515,453 7,319,492 7,058,730

2 Pol % caña en Precorte 15.47 14.45 14.16




6 Producción en qq 9,910,987 11,245,986 8,897,318 11,592,322 13,488,196 15,086,084 15,580,765 14,177,537 13,299,028 641,303 14,634,876 13,631,961


8 Jugo Primario

8.1 Brix 17.10 16.44 17.79 18.64 18.90 17.53 18.26 17.47 17.01 17.56 17.46 16.81

8.2 Pol 14.75 14.15 15.65 15.89 15.85 14.60 15.43 14.44 14.20 14.61 14.60 14.00

8.3 Pureza 86.17 85.40 87.99 85.20 83.86 83.33 84.51 82.66 83.44 83.22 83.60 83.26

8.4 % AR 0.69 0.68 0.89 0.88 0.97 0.73 4.77 0.96 1.03 0.90

9 Jugo Diluido

9.1 Brix 15.47 14.88 14.81 16.11 16.29 14.38 14.08 14.34 14.53

9.2 Pol 12.66 12.71 12.82 13.47 13.59 11.81 11.49 11.37 11.38

9.3 Pureza 85.66 85.39 86.52 83.61 83.43 82.11 81.61 79.31 78.21

9.4 % AR 0.67 0.00

10 Jugo Residual

10.1 Brix 2.82 2.69 2.79 2.28 2.21 2.71 3.37 2.16 2.23 2.16 2.33 2.03

10.2 Pol 1.89 1.83 1.92 1.74 1.70 2.10 2.45 1.50 1.55 1.45 1.64 1.38

10.3 Pureza 67.21 67.99 68.88 76.31 76.75 77.44 72.65 69.44 69.22 67.07 70.35 68.32

11 Jugo normal

11.1 Brix 16.80 17.26 18.08 18.33 16.95 16.50 17.03 16.94 16.31

11.2 Pol 14.35 14.93 15.12 15.29 13.85 13.55 13.90 13.43 12.75

11.3 Pureza 85.39 86.52 83.61 83.44 81.71 82.11 81.61 79.31 78.21

12 Jugo Clarificado

12.1 Brix 13.67 15.67 15.93 11.95 11.71 13.08

12.2 Pol 11.26 13.23 13.56 9.90 9.75 10.90

12.3 Pureza 82.00 84.43 84.61 82.85 83.24 83.33

13 Fibra % en caña 13.49 12.94 12.95 12.75 13.58 13.36 13.60 14.02 12.98 12.68 12.66

14 Pol % Bagazo 2.05 1.87 1.64 0.45 1.81 1.83 2.00 1.76 1.68 1.58 1.61 1.54


16 Imbibición % caña 24.32 25.19 26.32 24.28 24.14 24.56 26.25 26.08 24.79 26.76 27.48 26.47

17 Imbibición % fibra 180.96 195.39 203.27 177.76


19 Razón de Molienda (TC/h) 1381.54 1264.65 1458.00 1750.00 1750.00 1750.00 1750.00 1649.07 1750.00 1750.00

20 Razon Molienda (Real/Prog) 1372.40 1397.00 1634.45 1694.60 1748.00 1758.21 39577.60 1633.32 1767.32 1749.40

21 Cachaza % caña 3.64 3.62 4.03 3.61 4.09 3.97 4.02 4.43 3.59 4.12 3.28 3.26

22 Pol % en Cachaza 1.98 2.31 2.32 1.98 1.74 1.81 1.86 1.76 1.68 1.65 1.52 1.58

23 Meladura


23.2 Pol 56.77 54.85 55.68 57.39 57.84 57.95

23.3 Pureza 83.38 83.43 83.39 84.05 83.77 85.30

23.4 Color

23.5 Turbidez 72.00 47.63 96.18 55.00



24.2 Pol 57.07 55.82 56.62 57.98 59.46 58.38

24.3 Pureza 85.02 83.63 84.91 85.60 86.01 85.62

24.4 Color

24.5 Trubidez 31.00 23.11 25.17 30.00

25 Masa de primera

25.1 Brix 91.08 91.66 91.30 91.13 91.19 90.74 91.57 90.00 91.12 91.11 90.92 91.14

25.2 Pol 83.21 80.60 81.26 81.25 79.46 79.02 79.36 78.66 80.14 79.84 79.66 80.38



ÁREA DE FÁBRICA


INGENIO MAGDALENA

HOJA 4

64

VARIABLE 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

25.3 Pureza 91.36 87.94 87.19 89.16 87.13 87.08 86.67 87.40 87.95 87.63 87.61 88

26 Masa de segunda

26.1 Brix 92.00 93.13 93.24 93.36 93.42 93.25 94.03 92.05 92.48 93.18 92.94 92.72

26.2 Pol 77.13 69.17 70.92 68.44 67.08 67.13 67.08 70.01 69.09 68.42 66.22 69.18

26.3 Pureza 83.89 74.28 76.07 73.31 71.72 71.99 71.35 76.06 74.72 73.43 71.25 74.61

27 Masa tercera

27.1 Brix 96.98 97.62 97.24 97.32 97.95 97.03 97.76 96.32 96.03 96.10 95.74 96.26

27.2 Pol 59.71 57.14 57.84 56.47 55.63 53.18 54.66 53.65 53.75 53.19 53.09 53.30

27.3 Pureza 61.77 58.55 59.49 58.03 56.79 54.81 55.91 55.70 55.97 55.35 55.45 55.37

28 Magma B

28.1 Brix 88.34 88.05 89.37 88.94 89.38 87.88

28.2 Pol 81.97 84.99 85.12 83.86 84.19 83.32

28.3 Pureza 92.79 96.52 95.26 94.29 94.18 94.81

29 Magma C

29.1 27.1 Brix 88.03 87.73 88.87 87.66 86.23 86.91

29.2 27.2 Pol 72.46 73.08 74.55 74.19 72.67 73.13

29.3 27.3 Pureza 82.32 83.30 83.89 84.66 84.27 84.14

30 Miel Final

30.1 Brix 85.08 86.56 88.22 84.85 84.10 83.12 84.86 83.17 85.95 85.77 86.31 85.29

30.2 Pol 34.13 33.08 32.75 31.42 30.32 29.43 30.74 30.57 29.96 29.73 29.99 29.25

30.3 Pureza 40.12 38.26 37.13 37.03 36.09 35.41 36.23 36.76 34.86 34.66 34.75 34.29

30.4 % AR 17.60 16.99 15.30 13.90 19.64

31 Miel final (gal/TC) 6.92 6.84 6.55 7.07 6.95 6.70 6.62 7.37 41.81 7.22 7.19



33.1 Producción en qq 1466136.96 2265650.00 2059256.87 2478571.74 2126129.35 2485870.65 2848016.30 2847692.40 133760.00 145572.50 3059782.61


33.3 Pol 99.67 99.69 99.70 99.70 99.71 99.67 99.69 99.64 99.89 99.90 99.90 99.90

33.4 Color 203.00 189.00 201.00 215.00 173.00 167.00 180.00 185.00 158.00 196.00 150.00 145.00

33.5 % de humedad 0.03 0.03 0.03 0.03 0.03 0.03 0.02 0.02 0.02 0.02


34.1 Producción en qq 7,644,172.01 8,635,299.35 6,672,988.35 8,792,537.93 10,240,247.32 11,678,174.35 12,297,086.20 10,955,469.30 457,224.37 484,377.86 10,943,681.67


34.3 Pol 99.97 99.98 99.98 99.97 99.99 99.98 99.93 99.95 99.48 99.97 99.97

34.4 Color 31.00 33.00 34.00 33.00 31.00 34.00 39.00 35.40 37.00 32.00 32.00

34.5 % de humedad 0.03 0.02 0.02 0.02 0.02 0.03 0.02 0.02 0.02 0.02

35 Azúcar morena

35.1 Producción en qq 318,938.91 303,172.83 139,219.00 300,852.89 207,248.04 169,130.43 176,086.96 196,195.70 11,547.50 7,000.00 170,135.87


35.3 Pol 99.30 99.27 92.95 99.32 99.37 99.28 99.26 99.17 99.32 99.31 99.21 99.15

35.4 Color 974.00 1110.00 865.00 611.00 1096.00 1121.00 1257.00 1227.00 1293.00 1134.00 1.21 1235.00

35.5 % de humedad 0.09 0.09 0.08 0.07 0.07 0.09 0.08 0.11 0.09 0.10

36 Azúcar crudo

36.1 Producción en qq 177,694.56 41,863.70 27,646.07 20,359.28 914,572.00 416,187.61 259,595.65 178,179.40 9,223.40 4,352.86 187,443.85

36.2 Porcentaje de la producción 1.79 0.37% 0.30 0.18 6.78 2.27 1.67 1.26 0.02 0.01 0.01 0.01

36.3 Pol 99.05 97.80 82.33 99.30 99.37 99.23 99.41 99.27 99.49 99.22 99.51 99.44

36.4 Color 805.00 774.00 608.00 358.00 621.00 503.00 503.00 791.00 538.00 753.00 361.00 479.00

36.5 % de humedad 0.09 0.11 0.16 0.20 0.18 0.28 0.17 0.23 0.41 0.35

37 HTM

37.1 Producción total (galones) 0.00


37.3 Porcentaje de la producción 0

38 Trash


ÁREA DE FÁBRICA


INGENIO MAGDALENA

HOJA 5

65

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

38.1 % trash caña total 6.82 6.43 8.31 7.39 6.68 7

38.2 % trash vegetal 6.21 5.87 7.44 6.45 5.77 6.04

38.3 % trash mineral 0.61 0.56 0.88 0.94 0.91 0.77



Azúcar (qq)0 2060000 2060000 3804348

39.1 Granel en (qq) 60000 60000 1630435

39.2 Envasado en (qq) 2000000 2000000 2173913








42 Rend BASE 96 POL lbs/TC 216.74 207.32 210.49 205.65 202.20 203.57 214.44 201.10 104.20 103.90 208.25

43 Recuperación normal 72.23 70.49 68.01 75.76 72.85 72.58 76.91 74.77 78.81


45 Recuperación total 78.04 79.71 78.06 78.91 82.07 79.27 81.88 199.92 81.57

46 Recuperación total base 96 82.20 82.57 100.50






48.4 Tiempo perdido Ingenio % tiempo hábil 3.12 3.17 2.88 1.97


48.6 Tiempo perdido molinos % tiempo hábil 1.66 2.08 1.18 1.23

49 Ton Cachaza Aplic Campo 173001 204536 177000


51 No. Calderas 7 7 7 12 9 4 9

52


en gases

7 7 7 9 4

53 m3 de H20 por TC 8.00 8.00 8.00

54 m3

de H2O tratada al final del proceso 6.00 6.00 6.00

55









62 Días de zafra 156 186 139 172 188 205 188 193 162 171 178 173


64 Fecha de inicio de zafra 13-11-08 11-11-09 15-11-10 13-11-12 10-11-13 04-11-14 05-11-15 08-11-16 08-11-17 08-11-18 05-11-19




INGENIO MAGDALENA

HOJA 6

ÁREA DE FÁBRICA

66

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003

1 Caña molida tons. 784,149 1,030,997 1,170,252 1,063,407 870,966 814,926 917,883 880,347

2 Pol % caña en Precorte 15.66 15.5 15.03 16.47

3 Pol % caña en ingenio 12.22 12.48 12.53 12.44 13.58 13.02 13.17 13.46

4 Producción en qq 1,568,316 2,066,688 2,334,888 2,122,978 1,990,347 1,823,712 2,033,334 1,923,064

5 Jugo Primario

5.1 Brix 17.88 16.85 17.45 16.7 17.66 16.87 18.08 17.39

5.2 Pol 14.58 14.39 15.11 14.56 15.68 15.07 15.99 15.48

5.3 Pureza 81.55 85.4 86.58 87.22 88.75 89.31 88.46 89

6 Jugo Diluido

6.1 Brix 15.67 15.14 15.35 14.61 15.04 13.79 14.6 13.8

6.2 Pol 12.56 12.76 13.16 12.61 13.21 12.2 12.87 12.24

6.3 Pureza 80.16 84.28 85.73 86.32 87.84 88.47 88.15 88.68

7 Jugo Residual

7.1 Brix 4.66 4.77 4.15 3.9 3.23 2.6 2.52 2.23

7.2 Pol 3 3.51 3.14 3.03 2.38 1.9 1.81 1.49

7.3 Pureza 64.4 73.58 75.61 77.71 73.43 73.15 71.97 66.9

8 Fibra % en caña 12.16 12.35 12.97 12.01 11.82 12.05 12.75 12.95


10 Pol % Bagazo 2.57 2.55 2.55 2.27 2.3 1.7 1.62 1.69

11 % de humedad en bagazo 51.15 50.81 50.63 51.41 51.17 50.45 49.97 50.31

13 Imbibición % caña 18.83 17.74 17.07 19.48 24.21 28.69 25.66 28.91

14 Imbibición % fibra 204.79 238.04 201.34 223.22

15 Extracción de sacarosa(%) 91.71 95.61 96.67 96.72 96.4

16 Razón de Molienda (TC/h) 241 260.35 333.33 298.67 295.35 288.2

17 Razon Molienda (Real/Prog) 0.96 1.01 0.99

18 Cachaza % caña 3 5.36 5.12 5.42 6 6.33 5.76 5.71

19 Pol % en Cachaza 6.11 3.48 3.47 3.83 3.17 2.21 1.3 1.25

20 Brix de la meladura 64.2 61.7 59.12 59.24 58.66 58.29 60.44

21 Brix meladura clarificada 59.7 59.48 56 56.18 41.03

22 Masa de primera

22.1 Brix 90.98 90.59 91.13 91.63 91.4 91.27 91.41 91.92

22.2 Pol 76.43 77.6 77.61 79.81 80.52 80.69 79.79 80.19

22.3 Pureza 84 85.66 85.16 87.71 88.1 88.41 87.29 87.24

22.4 Volumen ton (P3/ton)

23 Masa de segunda

23.1 Brix 93.15 92.41 94.07 94.27 94.04 93.34 94.24 94.39

23.2 Pol 65.63 67.03 66.85 68.88 71.28 70.72 70.8 70.75

23.3 Pureza 70.45 72.54 71.06 73.07 75.79 75.77 75.13 74.95


24 Masa tercera

24.1 Brix 98.23 97.53 97.6 98.95 98.76 98.31 98.19 97.41

24.2 Pol 54.57 54.07 55.24 55.5 57.08 55.8 55.46 56.91

24.3 Pureza 55.55 55.44 56.6 56.09 57.8 56.77 56.48 58.42


25 Miel Final

25.1 Brix 84.24 84.82 84.51 83.48 85.77 88.29 84.45 85.7

25.2 Pol 29.33 28.6 28.99 30.05 32.38 31.32 30.04 30.8

25.3 Pureza 34.81 33.72 34.3 36 37.75 35.47 35.57 35.94

25.4 Miel final (gal/TC) 6.69 6.45 6.63 6.22 5.4 5.73 6.29 6.22

25.5 Capacidad almacenaje (gls.) 1,000,000 915,000 1,055,595 1,000,000 1,000,000 1,033,000 1,033,000


26.1 Producción en qq 452,077 507,990 490,000 575,501 501,213 545,116 720,280 561,430

26.2 Porcentaje de la producción 28.83 25 20.99 27.11 25.18 29.89 35.42 27.61

26.3 Pol 99.57 99.46 99.53 99.69 99.51 99.74 99.64 99.68

26.4 Color 292.87 200 276 270 267 276.48 215.34 155.09

26.5 % de humedad 0.06 0.13 0.1 0.15 0.11 0.04 0.02 0.02




27.3 Pol

27.4 Color

27.5 % de humedad



INGENIO TIERRA BUENAHOJA 1

67

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003

28 Azúcar morena



28.3 Pol

28.4 Color

28.5 % de humedad

29 Azúcar crudo

29.1 Producción en qq 1,116,239 1,558,698 1,844,888 1,547,477 1,489,134 1,278,596 1,313,054 1,361,634

29.2 Porcentaje de la producción 71.17 75 79.01 72.89 74.82 70.11 64.58 66.97

29.3 Pol 98.44 98.36 98.58 98.8 98.57 98.71 98.66 98.83

29.4 Color 1142 1551.65 1552 1204

29.5 % de humedad 0.2 0.36 0.2 0.23 0.2 0.18 0.16 0.17




30.3 Pol

30.4 Color

30.5 % de humedad

Capacidad de almacena- 800000 1160000 1160000 1160000 1160000 1150000 1150000

Rendimiento azúcar (qq)

31.1 Granel en (qq) 800,000 800,000 800,000 800,000

31.2 Envasado en (qq) 360,000 360,000 350,000 350,000

32 Pérdida azúcar (lbs/TC) 46.74 47.38 51.04 49.4 46.43 38.87 44.06 41.54

32.1 Miel final (lbs/ton caña) 23.82 22.22 23.3 22.4 21.23 21.29 23.5 23.92

32.2 Cachaza (lbs/ton caña) 3.66 3.74 3.56 4.2 3.85 2.83 1.3 1.43

32.3 Bagazo (lbs/ton caña) 13.92 13.62 14.2 12 12.06 8.77 8.64 9.37

32.4 Indeterminado (lbs/ton caña) 5.34 7.8 9.98 10.8 9.29 5.98 10.62 6.82

33 Rendimiento en lbs/ton caña 200 200.46 199.52 199.64 228.52 224.13 221.52 218.44

34 Rend BASE 96 POL lbs/TC 205.77 205.95 205.29 205.96 235.21 231.16 228.47 225.45

35 Wintery Carp 94.46 94.79 94.62 94.89

36 BHE 97.58 98.43 98.28 91.87

37 BHR 87.07 93.3 93 87.18

38 Overall Recovery (O. R.) 83.25 85.1 90.88 82.85



41 Tiempo perdido(%)horas 27.26 24.04 25.9 25.11 24.69 25.98 28.96 32.05

41.1 Tiempo Total (%) horas 14.95 12.56 14.32 14.36 11.59 10.9 11.57 11.14

41.2 Tiempo Habil (%) horas 6.33 6.62 12.53 11.54

41.3 Falta de caña (%) horas 3.66 5.38 4.14 2.62 3.63 1.39 4.97

41.4 Ingenio (%) horas 5.63 4.78 5.5 5.56 3.63 2.99 2.74 3.24

41.5 Molinos (%) horas 3.02 6.7 0.7 1.05 0.52 1.84 0.73 1.16

42 Ton Cachaza Aplic Campo 48,394 38,302 52,319 50,258

43 Ton Cachaza Aplic Campo 6,688 6,030 10,724 23,385

44 No. Calderas 5 5 5 5


de solidos en Gases

46 m3 de H20 por TC 6.35 11.98 19.23 13.4


final del proceso 5.52


como clarificante

49 Días de zafra 159 176 192.26 151 128 128 146.43 143.22


para moler

51 Días de molienda efectiva 112.8 114 129.49 127.27

52 Fecha de inicio de zafra 19-11-95 07-11-96 12-11-97 24-11-98 22-11-99 14-11-00 21-11-01 13-11-02

53 Fecha de finalización de zafra 26-04-96 03-05-97 23-05-98 24-04-99 28-03-00 21-03-01 14-04-02 05-04-03


135.18 138.22

si si

50

si si48

120.1 122

7.6947

INGENIO TIERRA BUENA

HOJA 2

31

451

6.35

1 1 4


ÁREA DE FÁBRICA

68

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

1 Caña molida tons. 187,006 190,809 421,934 303,684 273,726 298,580 386,838 435,136 460,050 447,950 497,149 572,497 618,627





6 Producción en qq 342,396 469,754 800,006 581,284 592,314 643,776 848,991 1,021,390 1,031,415 1,009,426 1,090,491 1,207,466 1,294,675


8 Jugo Primario

8.1 Brix 17.52 18.04 18.08 18.55 17.12 12.72 18.23 18.11 18.06 18.24 17.91 18.24

8.2 Pol 14.51 14.93 15.16 16.06 15.35 15.67 16.27 15.89 15.99 16.13 15.72 15.85

8.3 Pureza 82.78 82.76 83.87 86.58 88.71 88.45 89.28 87.75 88.55 88.45 87.76 86.85

8.4 % AR

9 Jugo Diluido

9.1 Brix 14.75 15.94 16.33 15.22 13.00 15.01 16.86 15.47 14.86 14.85 15.24 15.66

9.2 Pol 12.03 12.99 13.54 13.04 12.47 13.17 15.00 13.49 13.09 13.04 13.31 13.50

9.3 Pureza 81.54 81.48 82.94 85.66 88.17 87.74 88.89 87.22 88.08 87.83 87.28 86.24

9.4 % AR

10 Jugo Residual

10.1 Brix 5.48 7.08 5.92 3.38 3.03 3.61 3.44 4.45 4.00 3.63 2.94 2.82

10.2 Pol 4.22 5.54 4.66 2.71 2.31 2.92 2.86 3.66 3.35 2.98 2.40 2.18

10.3 Pureza 76.89 78.26 78.78 80.27 61.47 80.94 83.26 82.23 83.77 82.12 81.61 77.27

11 Jugo normal

11.1 Brix

11.2 Pol

11.3 Pureza

12 Jugo Clarificado

12.1 Brix

12.2 Pol

12.3 Pureza

13 Fibra % en caña 12.90 12.14 12.47 12.56 11.71 12.49 13.03 12.74 12.52 12.63 12.80 13.39

14 Pol % Bagazo 3.36 4.48 3.83 2.73 12.82 2.92 2.77 3.33 2.96 3.04 2.34 2.25


16 Imbibición % caña 15.40 13.39 15.35 18.63 19.88 20.64 25.38 20.39 22.67 21.58 20.55 22.57


18 Extracción de sacarosa(%) 89.92 94.35 96.69 94.01 94.20 93.20 93.72 94.99 94.94



21 Cachaza % caña 3.39 3.96 3.31 4.00 3.41 3.26 2.13 2.85 2.45 2.48 3.09 3.25

22 Pol % en Cachaza 4.72 3.19 2.29 2.36 2.17 2.91 2.46 3.26 2.45 2.53 2.27 3.19

23 Meladura


23.2 Pol

23.3 Pureza

23.4 Color

23.5 Turbidez


24.1 Brix meladura clarificada

24.2 Pol

24.3 Pureza

24.4 Color

24.5 Trubidez

25 Masa de primera

25.1 Brix 91.40 92.34 91.79 92.28 91.77 92.15 92.57 93.33 92.54 92.66 92.58 92.50

25.2 Pol 76.60 78.81 79.02 80.81 81.15 81.39 82.67 83.23 82.83 82.06 82.28 79.82


ÁREA DE FÁBRICA


INGENIO TRINIDAD

HOJA 1

69

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

25.3 Pureza 83.81 85.35 86.09 87.57 88.43 88.33 89.31 89.19 89.50 88.56 88.87 86.29

26 Masa de segunda

26.1 Brix 94.03 94.77 94.29 94.93 93.78 93.84 93.40 93.65 93.34 94.34 93.53 94.20

26.2 Pol 66.26 67.81 66.84 69.87 69.38 68.14 68.04 69.40 69.40 70.11 68.37 66.96

26.3 Pureza 70.46 71.55 70.89 73.60 73.99 72.61 72.85 74.11 74.35 74.32 73.41 71.08

27 Masa tercera

27.1 Brix 97.30 97.25 97.10 98.98 97.31 97.76 97.95 97.27 98.24 98.38 97.41 97.72

27.2 Pol 54.93 56.03 54.78 56.03 55.40 55.57 55.97 55.99 54.12 54.80 53.60 54.83

27.3 Pureza 56.46 57.61 56.42 56.60 56.93 56.85 57.14 57.56 55.08 55.70 55.02 56.10

28 Magma B

28.1 Brix

28.2 Pol

28.3 Pureza

29 Magma C

29.1 Brix

29.2 Pol

29.3 Pureza

30 Miel Final

30.1 Brix 85.55 85.98 86.44 90.23 87.91 86.48 86.18 86.14 86.86 87.35 87.10 86.25

30.2 Pol 32.67 32.75 34.20 35.59 34.21 33.41 32.68 32.63 31.19 32.71 31.68 31.59

30.3 Pureza 38.19 38.10 38.76 39.59 38.91 38.41 37.93 37.87 35.92 37.45 36.38 36.62

30.4 % AR

31 Miel final (gal/TC) 5.82 5.62 5.25 5.44 4.92 6.71 5.79 6.40 6.02 6.25 6.64

32 Capacidad almacenaje (gls.) 100,000.00 518,949.00 2,138,877.00 518,950.00 500,000.00 518,949.79 1,518,949.00 1,518,949.00 1,500,000.00




33.3 Pol

33.4 Color

33.5 % de humedad




34.3 Pol

34.4 Color

34.5 % de humedad

35 Azúcar morena



35.3 Pol

35.4 Color

35.5 % de humedad

36 Azúcar crudo

36.1 Producción en qq 342,396.00 469,754.00 800,006.00 581,284.00 592,314.00 643,776.00 840,991.00 1,021,390.00 1,031,415.00 1,009,426.20 1,090,491.46 1,207,465.67 1,294,674.73


36.3 Pol 97.46 97.37 97.93 98.17 98.24 98.24 98.17 98.45 98.98 98.59 98.67 98.51

36.4 Color 1675.00

36.5 % de humedad 0.59 0.72 0.29 0.35 0.18 0.21 0.20 0.21 0.20 0.20 0.24 0.17

37 HTM




38 Trash


ÁREA DE FÁBRICA


INGENIO TRINIDAD

HOJA 2

70

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008






azúcar (qq)230000 600000 600000 600000 600000 600 600000 600000

39.1 Granel en (qq) 600000 600000 600000 600 600000 600000

39.2 Envasado en (qq)





















49 Ton Cachaza Aplic Campo 4679 5292


51 No. Calderas 1 1 2 2 2 2 2 3 2

52


en Gases1 1 1

53 m3 de H20 por TC 0.72

54 m3 de H2O tratada al final del proceso

55









62 Días de zafra 119 131 151 86 70 73 89 110 108 109 121 131 142






INGENIO TRINIDAD

HOJA 3

ÁREA DE FÁBRICA

71

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

1 Caña molida tons. 629,683 514,681 992,704 1,308,672 1,645,186 1,725,326 2,108,791 1,892,425 2,206,705 2,355,366 2,282,004

2 Pol % caña en Precorte 15.10 16.03 14.64 14.76 16.69

3 Pol % caña en ingenio 14.09 13.75 12.99 12.73 13.34 13.57 13.48

4 % de humedad de caña Core Sampler 70.70 71.03 71.02


6 Producción en qq 1,366,769 1,068,306 954,633 2,798,976 3,501,287 3,549,831 4,644,707 4,848,716 5,315,165 5,126,229


8 Jugo Primario 0

8.1 Brix 18.25 18.48 18.27 19.26 19.17 18.16 18.06 18.77 18.82 18.93 18.93

8.2 Pol 15.92 16.37 16.78 16.46 15.50 15.20 16.19 16.05 16.12 16.16

8.3 Pureza 87.25 88.62 88.46 87.12 85.85 85.38 84.13 86.25 85.25 85.16 85.40

8.4 % AR 0.84 0.78 0.88 0.97

9 Jugo Diluido 0.00

9.1 Brix 14.99 14.23 15.68 15.73 14.61 14.39 15.20 15.12 15.37 15.30

9.2 Pol 13.00 12.51 13.29 13.18 12.32 11.96 13.01 12.84 13.03 12.99

9.3 Pureza 86.69 87.90 84.76 83.83 84.28 83.10 85.59 84.87 84.78 84.87

9.4 % AR 0.77 0.80 0.96 0.92

10 Jugo Residual 0.00

10.1 Brix 3.02 2.21 3.72 3.57 3.05 3.56 1.72 1.77 1.43 1.39 1.63

10.2 Pol 2.32 1.69 2.83 2.27 2.81 1.26 1.34 1.06 1.00 1.20

10.3 Pureza 76.81 76.39 78.96 86.47 74.39 78.92 73.64 75.71 74.01 72.14 73.73

11 Jugo normal 0.00

11.1 Brix 17.92 18.68 18.60 17.61 17.52 18.21 18.26 18.36 18.36

11.2 Pol 15.75 15.83 15.59 14.84 14.56 15.59 15.50 15.57 15.58

11.3 Pureza 87.90 86.47 83.83 84.28 83.10 85.61 84.87 84.78 84.87

12 Jugo Clarificado 0.00

12.1 Brix 13.90 14.56 14.48 14.54 14.70

12.2 Pol 11.55 12.27 12.13 12.28 12.24

12.3 Pureza 83.12 84.27 83.77 84.45 83.26

13 Fibra % en caña 13.81 13.27 12.93 12.61 12.61 13.02 13.42 14.52 14.50 13.96 14.23

14 Pol % Bagazo 2.00 1.88 2.61 2.65 2.51 2.09 1.58 1.74 1.59 1.53 1.75

15 % de humedad en bagazo 50.03 49.50 50.56 50.41 49.35 52.09 48.16 48.04 47.42 47.60 47.13

16 Imbibición % caña 24.49 23.55 26.14 24.70 25.60 25.11 27.42 26.76 28.53 28.28 28.27



19 Razón de Molienda (TC/h) 214.20 4189.91 304.17 383.00 416.67 583.34 565.26 547.18

20 Razon Molienda (Real/Prog) 4763.83 3834.90 237.05 298.31 372.00 384.23 557.48 579.46 575.98 572.50

21 Cachaza % caña 3.37 3.82 3.22 3.64 3.47 3.57 2.94 3.04 2.85 3.08

22 Pol % en Cachaza 1.61 1.80 4.74 2.85 2.40 4.06 1.80 2.22 2.16 1.97

23 Meladura 0.00

23.1 Brix de la meladura 63.33 64.56 66.07 59.93 62.71 63.28 64.05 64.30

23.2 Pol 49.51 53.17 53.56 54.01 54.03

23.3 Pureza 82.61 84.79 84.63 84.32 84.03

23.4 Color 17984.00 17431.00 15519.67

23.5 Turbidez 237.21 264.81 169.62

24 Meladura Clarificada 0.00

24.1 Brix meladura clarificada 63.60 61.30 64.69 62.54 64.91 63.42 64.75 65.56

24.2 Pol 52.68 55.85 53.90 55.38 55.65

24.3 Pureza 84.23 86.04 84.98 85.53 84.88

24.4 Color 12265.00 12725.00 15083.55

24.5 Trubidez 148.98 164.96 125.22


25.1 Brix 91.26 90.85 91.79 91.88 91.33 90.82 92.34 90.87 91.76 91.60 91.92

25.2 Pol 78.76 80.95 78.28 77.66 78.44 77.13 77.34 78.01 84.35 78.83



ÁREA DE FÁBRICA


INGENIO TRINIDAD

HOJA 4

72

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

25.3 Pureza 86.30 89.10 87.44 85.20 85.03 86.37 83.53 85.11 85.01 84.35 86


26.1 Brix 94.03 92.68 93.75 94.39 93.32 92.55 93.51 93.91 93.71 93.69 94.43

26.2 Pol 67.43 72.41 62.53 74.36 65.54 65.41 67.86 67.45 68.48 69.75

26.3 Pureza 71.71 78.13 72.28 66.25 79.68 70.82 69.94 72.26 71.99 73.09 73.86

27 Masa tercera 0.00

27.1 Brix 98.01 96.42 97.51 97.08 96.04 95.23 96.14 97.22 96.69 96.80 97.62

27.2 Pol 54.73 57.24 52.06 51.15 51.49 50.85 54.26 53.24 53.86 54.76

27.3 Pureza 55.85 59.36 56.46 53.63 53.26 54.07 52.89 55.81 55.07 55.64 56.10

28 Magma B 0.00

28.1 Brix 89.07 89.42 90.00 91.05 91.63

28.2 Pol 84.14 84.46 85.66 86.00 86.57

28.3 Pureza 94.46 94.45 95.18 94.45 94.47

29 Magma C 0.00

29.1 Brix 88.10 88.45 88.36 90.21 91.70

29.2 Pol 75.48 76.39 75.59 77.42 78.68

29.3 Pureza 85.67 86.37 85.55 85.83 85.81

30 Miel Final 0.00

30.1 Brix 86.95 85.13 87.53 88.51 85.67 83.44 84.21 83.87 84.19 85.01

30.2 Pol 31.98 30.96 33.64 31.58 29.28 28.03 28.32 27.50 27.60 28.80

30.3 Pureza 36.78 36.37 40.27 38.43 35.68 34.18 33.59 33.63 32.79 32.79 33.88

30.4 % AR 13.10 15.65 14.72

31 Miel final (gal/TC) 5.84 6.27 9.48 6.22 6.68 6.57 8.22 7.22 6.77 6.99

32 Capacidad almacenaje (gls.) 1,000,000.00 500,000.00 2,000,000.00 2,000,000.00 2,030,600.00 1,700,000.00 2,000,000.00 1400000.00

33 Azúcar blanco estándar 0.00

33.1 Producción en qq 943566.82 425428.48 1189328.17 1107817.21 1112727.64 1264501.67 1620844.69 1541949.06 1895202.16

33.2 Porcentaje de la producción 88.32 42.49 31.64 0.31 0.27 0.33 0.29 0.37

33.3 Pol 99.74 99.75 99.81 99.80 99.82 99.75 99.70 99.71

33.4 Color 246.00 226.00 228.00 218.00 220.91 244.04 195.87 232.80

33.5 % de humedad 0.02 0.05 0.04 0.03 0.03 0.02 0.01 0.01

34 Azúcar refino local 0

34.1 Producción en qq 0.00


34.3 Pol 0.00

34.4 Color 0.00


35 Azúcar morena 0

35.1 Producción en qq 76,393.47 1,027.19 0.00

35.2 Porcentaje de la producción 7.15 0.02 0.00

35.3 Pol 99.55 99.40 0.00

35.4 Color 587.00 1151.61 0.00

35.5 % de humedad 0.05 0.04 0.00

36 Azúcar crudo 0.00

36.1 Producción en qq 1,366,768.64 48,345.27 529,204.43 1,609,647.68 2,393,470.07 2,437,103.60 3,379,178.27 3,227,871.41 3,773,215.62 3231026.46


36.3 Pol 98.72 99.06 98.56 99.02 99.16 99.29 99.21 99.24 99.25

36.4 Color 1220.00 1582.00 1094.50 813.89 860.57 755.73 771.79

36.5 % de humedad 0.21 0.10 0.46 0.22 0.24 0.24 0.25 0.22

37 HTM 0.00

37.1 Producción total (galones) 0



38 Trash 0.00


ÁREA DE FÁBRICA


INGENIO TRINIDAD

HOJA 5

73

VARIABLES 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018 2018-2019 2019-2020

38.1 % trash caña total 4.54 4.55 0

38.2 % trash vegetal 2.91 3.97 0.04

38.3 % trash mineral 1.63 1.35 0.00

38.4 % basura en caña (limpieza en seco) 2.35 1.58 1.50 1.59


azúcar (qq)560000 0 0 1050000 1450000 1503913 1470000

39.1 Granel en (qq) 500000 600000 610000 673913 670,000

39.2 Envasado en (qq) 60000 450000 840000 830000 800000

40 Pérdida azúcar (lbs/TC) 45.09 43.26 0.00 69.80 59.73 51.40 55.50 53.20 46.67 44.04 43.90

40.1 Miel final (lbs/ton caña) 22.72 23.26 25.80 26.15 23.57 28.09 31.26 23.98 22.51 23.68

40.2 Cachaza (lbs/ton caña) 1.09 1.38 2.08 1.67 2.89 1.06 1.31 1.34 1.24 1.21

40.3 Bagazo (lbs/ton caña) 11.65 10.39 14.01 14.04 12.05 8.52 10.00 9.11 8.46 9.88

40.4 Indeterminado (lbs/ton caña) 9.63 8.23 27.91 17.87 12.89 12.28 10.62 12.24 11.83 9.13

40.5 Perdidas en patio caña (lb/ton caña) 5.55 1.74 2.27 2.34

41 Rendimiento en lbs/ton caña 217.06 207.57 213.88 212.82 205.75 200.23 219.73 225.66 224.64

42 Rend BASE 96 POL lbs/TC 223.21 215.56 220.81 220.14 213.00 207.32 228.50 227.56 233.64 232.66

43 Recuperación normal 0.00

44 Recuperación normal base 96 68.41 69.74 70.59 71.75 75.27

45 Recuperación total 75.90 78.67 82.16 82.36 83.12 83.31

46 Recuperación total base 96 78.36 79.71 84.85 85.29 86.12 86.31


48 Tiempo perdido(%)horas 14.66 12.66 27.72 39.78 19.88 34.48 21.32 10.52 10.73 18.10

48.1 Tiempo Total (%) horas 7.33 8.47 11.40 8.98 8.18 9.63 7.88 5.89 5.13 4.42


48.3 Tiempo perdido Ingenio % tiempo total 4.19 10.36 6.68 6.95 5.29 5.18 4.05 4.39 3.74

48.4 Tiempo perdido Ingenio % tiempo hábil 6.68 5.29 0.00 3.92

48.5 Tiempo perdido molinos % tiempo total 5.96 4.23 4.75 2.32 0.38 0.58 1.21 0.68

48.6 Tiempo perdido molinos % tiempo hábil 4.23 2.32 0.00 0.71

49 Ton Cachaza Aplic Campo 21220 47890 67007 0 45769.38


51 No. Calderas 2 2 3 3 3 3 5 3.00

52


en Gases2 3 3 2 3 3

3.00

53 m3 de H20 por TC 0.00 2.23


55


producidos / TonBagazo930.85 619.76 472.47

608.67

56 Kw-h Vendido / Kw-h Producidos 0.72 0.76 0.78 0.77

57 Lb Vapor escape / Ton Caña 782 0 31.80

58 Kw-h Producidos con Bagazo 260,168,945 293,361,814 283,962,087

59 Kw-h Producidos con Bunker 0 0

60 Kw-h Producidos con otras Biomasas 14,502,674 10,863,931

61 Kw-h Producidos con Carbón 82,930,136 90,932,136 84,800,828

62 Días de zafra 132 134 156 183 184 188 189 156 169 176 174

63 Días de molienda efectiva 132 183 169 187 189 159 167 166

64 Fecha de inicio de zafra 23-11-08 26-10-10 04-11-11 09-11-13 08-11-14 15-11-16 10-11-17 09-11-18 08-11-19

65 Fecha de finalización de zafra 04-04-09 24-03-10 05-05-12 12-05-13 14-05-14 29-05-16 27-04-17 28-04-18 05-05-19 30-04-20


HOJA 6

ÁREA DE FÁBRICA


INGENIO TRINIDAD

74

CENTRO GUATEMALTECO DE INVESTIGACIÓN Y CAPACITACIÓN

DE LA CAÑA DE AZÚCAR

- CENGICAÑA -

5ª Avenida 5-55 Zona 14,

Europlaza, Torre 3, Nivel 18

Guatemala, C.A.

Estación Experimental

Finca Camantulul, Km. 92.5

Santa Lucía Cotzumalguapa, Escuintla

Teléfono: (502) 7828 1000

E-MAIL:

[email protected] / [email protected]

http://www.cengicana.org

Alcance del Sistema de Gestión de la Calidad de CENGICAÑA

"Investigación y Desarrollo de Variedades de Caña de Azúcar y Tecnologías en

Manejo Integrado de Plagas, Agricultura de Precisión, Riegos, Malezas y

Madurantes, Recuperación de Sacarosa y Eficiencia Energética, y Capacitación para

la Agroindustria Azucarera"

Documents

RECOPILACIÓN DE LA INFORMACIÓN DE LOS SIMPOSIOS DE ...Centro Guatemalteco de Investigación y Capacitación de la Caña de Azúcar BOLETÍN ESTADÍSTICO Guatemala, Guatemala Año