STAGEMAKER Concert Hoist · 2017. 3. 21. · ®R&M Materials Handling, Inc® STAGEMAKER Concert Hoist Springfield, Ohio USA Technical Guide : 800 955-9967 June 2009 5 RM-STGMKR-TG-2002-6-ENG.doc

R&M Materials Handling, Inc STAGEMAKER® Concert Hoist Springfield, Ohio USA Technical Guide : 800 955-9967 June 2009 www.rmhoist.com

RM-STGMKR-TG-2002-6-ENG.doc

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STAGEMAKER® Concert Hoist

Technical Guide


RM-STGMKR-TG-2002-6-ENG.doc 2

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Contents

1 Introduction ............................................................................................................. 4 1.1 Mounting Positions...........................................................................................................4 1.2 Installation Types .............................................................................................................4 1.3 Basic Configuration Description.......................................................................................5 1.4 Capacity, Speed, and Hoist Configuration Summary.......................................................6

2 Performance ............................................................................................................ 7 2.1 Environment.....................................................................................................................7 2.2 Sound Level .....................................................................................................................7 2.3 Proper Installation............................................................................................................7 2.4 Hoists for Ground Supports .............................................................................................7

3 Hoist Configurations............................................................................................... 8 3.1 Hoist Configuration A – Direct Motor Control for Mobile Installations ..............................8 3.2 Hoist Configuration B – Three-phase Motor for Fixed or Mobile Installation .................10 3.3 Hoist Configuration C – Programmable Control.............................................................13 3.4 Hoist Configuration D – BGV-C1 Enhanced Safety Features........................................15 3.5 Hoist Configuration E – Without Motor Controls ............................................................17 3.6 Hoist Configuration S – Single-phase Motor for Fixed or Mobile Installation.................19 3.7 Hoist Configuration V – Variable Speed Control............................................................21

4 Controllers ............................................................................................................. 23 4.1 Group Controllers for Configuration A Hoists.................................................................23 4.2 Group Controllers for Configuration B or S Hoists .........................................................23 4.3 Pistol-Grip Pushbutton Controller (Pickle) for Configuration B or S Hoists....................23 4.4 Pushbutton Pendant Controller for Configuration B (SM16 – SM25) or D.....................24 4.5 Programmable Controller for Configuration C................................................................24 4.6 Controller for Configuration D ........................................................................................24 4.7 Controller for Configuration E ........................................................................................24 4.8 Controller for Configuration V ........................................................................................25

5 Controllers – Examples of Use ............................................................................ 26 5.1 Configuration A – 8 or 12 Channel Controller ................................................................26 5.2 Configuration A – SC Controller, Hoist & Cable.............................................................27 5.3 Configuration A – SC Controller, Hoist & Cable + Splitters ...........................................28 5.4 Configuration B & S – Hoist & Cables (separate power & control), 3rd-party Controller 29 5.5 Configuration B & S – Hoist & Cable (combined power & control), 3rd-party Controller.30 5.6 Configuration C – 8 Channel, 3rd-party Controller..........................................................31 5.7 Configuration D – Controller, Hoist, & Cable .................................................................32 5.8 Configuration E - 3rd-party Controller .............................................................................33

6 Pigtails/Cables/Connectors.................................................................................. 34 6.1 Connector Rules ............................................................................................................34 6.2 Pigtail Options with Wiring Identification ........................................................................35



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6.3 Pigtails with Plug Options ..............................................................................................36 6.4 Cables with Connectors .................................................................................................37 6.5 Connector Types and Plug Wiring Identification ............................................................38 6.6 Suggested Cable Selection Table..................................................................................41

7 Hoist Motor ............................................................................................................ 42 7.1 Features.........................................................................................................................42 7.2 Ambient Conditions........................................................................................................42 7.3 Motor Cooling.................................................................................................................42 7.4 Hoist Motor Thermal Protection .....................................................................................42 7.5 Brake Coil Resistance....................................................................................................42

8 Hoist Gearbox........................................................................................................ 42

9 Hoist Brake and Torque Limiting Device ............................................................ 43

10 Load Chain, Load Sprocket and Chain Guide.................................................. 44

11 Hooks .................................................................................................................. 45 11.1 Load Block & Hook .....................................................................................................45 11.2 Load Hook Dimensions ..............................................................................................46 11.3 Swiveling Body Hook..................................................................................................47 11.4 Fixed Body Hook ........................................................................................................47 11.5 Body Hook Dimensions ..............................................................................................47 11.6 Self Locking Hooks.....................................................................................................48

12 Low Voltage Control .......................................................................................... 48

13 Hoist Limit Switch .............................................................................................. 49 13.1 Upper and Lower Electrical Limit Switches.................................................................49 13.2 Geared Limit Switch ...................................................................................................49

14 Hoist Protection Rating ..................................................................................... 50

15 Capacity Plate..................................................................................................... 50

16 Surface Treatment/Paint Specification............................................................. 50

17 Incremental Encoder.......................................................................................... 51 17.1 SM1 Hoists .................................................................................................................51 17.2 SM5 or SM10 Hoists...................................................................................................51

18 Model Description .............................................................................................. 52

19 Conversions........................................................................................................ 53



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1 Introduction

1.1 Mounting Positions Normal position is where the hoist is mounted with load chain down and hoist body up. The load block attaches to the load and moves up and down. The hoist body is stationary. All of the models (SM1 through SM25) when specially equipped can be mounted in the normal position. Inverted position is where the hoist is mounted with load chain up and hoist body down. The hoist body attaches to the load and moves up and down with the load. Hoists in the inverted position are easier to install and setup because all the cabling is at the same level, and the hoist is at truss level. Only SM1, SM2, SM5 or SM10 hoists when properly equipped can be mounted in the inverted position. For inverted SM16, 20 or 25 positions, please contact the factory. Normal position (chain down) Inverted position (chain up)

1.2 Installation Types STAGEMAKER® concert hoists can be used in a mobile installation or a fixed installation. Careful consideration of the installation type and the mounting position should be taken before ordering so that the hoist can be properly equipped to meet the requirements. Mobile installation means the hoist is used in temporary or short-term setup. Hoists used in a mobile installation are typically mounted in the inverted position. Some examples of mobile installations: “on-tour” concerts, ground and roof supports, exhibitions, product presentations, and the circus. Local safety regulations must be followed at all times. These regulations could require:

Additional safety such as a steel rope between the upper suspension point and the lower hook point of the load or a redundant system.

De-rated capacity of the hoist Second brake For more advance lifting applications, use BGV-C1 Configuration D hoists providing enhanced

safety features Fixed installation means the hoist is used in a more permanent or long-term setup. Some of examples of fixed installations: theaters, studios, and arenas. In fixed installations the hoist is mounted in the normal position and situated usually out-of-sight. Because of the out-of-sight situation, over-travel electrical limit switches and low voltage control are mandatory. All of the models (except the SM2) when specially equipped can be mounted in fixed installations.



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1.3 Basic Configuration Description STAGEMAKER® concert hoists are offered in many configurations, each with its own control type and hoist features.

Configuration A: Utilizes three-phase direct motor control for easier setup and cabling. The hoist is equipped for mobile installations so it can be mounted in the normal or inverted position. A direct motor control hoist in the inverted position is best suited for temporary or short-term setups. Full line voltage controller furnished separately.

Configuration B: Utilizes three-phase power and low voltage control. The hoist (SM1, SM2, SM5, SM10) is equipped for mobile installations so it can be mounted in the inverted or normal position, but when specially equipped the hoist (SM1, SM5, SM10) can also be used in the normal position of fixed applications. Controller furnished separately. A “pickle”, which is used during stage setup, can be connected directly to the low voltage hoist control. The SM16, SM20 and SM25 hoists must always be mounted in the normal position and are furnished with a pushbutton pendant controller with E-stop, for other SM16, SM20 and SM25 applications please contact the factory.

Configuration C: Utilizes three-phase power and low voltage control. The hoist is equipped for fixed installations so it can be mounted in the normal position, but when specially equipped the hoist can also be mounted in the inverted position. The hoist is readily equipped for programmable control and sequencing. Controller furnished separately.

Configuration D: Used where a higher degree of safety is needed. The hoist complies with enhanced safety regulations in accordance to DIN 56925. The enhanced safety features and low voltage control are operated from a standard or programmable controller. The hoist is equipped for fixed installations so it can be mounted in the normal position. When specially equipped the hoist can also be mounted in the inverted position, but must be operated from a nonprogrammable controller.

Configuration E: Utilizes three-phase power and is set up for external controls (typically VFD), which are not included. The hoist is equipped for fixed installations so it can be mounted in the normal position, but when specially equipped the hoist can also be mounted in the inverted position.

Configuration S: Utilizes single-phase power and low voltage motor control. The hoist is equipped for mobile installation so it can be mounted in the inverted or normal position, but when specially equipped the hoist can also be used in the normal position of fixed installations. Controller furnished separately. A “pickle”, which is used during stage setup, can be connected directly to the low voltage hoist controls.

Configuration V: Utilizes three-phase power and low voltage control. The hoist (SM10) is equipped for fixed installations so it can be mounted in the normal position, but when specially equipped, the hoist can also be used in the inverted position. Controller furnished separately.



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1.4 Capacity, Speed, and Hoist Configuration Summary

60 Hz 50 Hz Hoist Configuration

Cap. (Ton)

Cap. (kg)

Frame Fall Speed (fpm)

Speed (m/min)

Speed (m/min)

A B C D E S V

1/8 125 SM1 1 16 4.8 4

1/8 125 SM1 1 32 9.6 8 ■

1/4 250 SM2 1 16 4.8 4 ▲ ▲

1/4 250 SM5 1 16 4.8 4 ■

1/4 250 SM5 1 32 9.6 8 ■

1/4 250 SM5 1 64 19.2 16 ■

1/4 250 SM10 1 64 19.2 16 ■

1/2 500 SM5 1 16 4.8 4 ■

1/2 500 SM5 1 32 9.6 8 ■

1/2 500 SM10 1 16 4.8 4 ■

1/2 500 SM10 1 32 9.6 8 ■

1/2 500 SM10 1 64 19.2 16 ■ ■

1/2 500 SM10 1 4-64 1.2-19.2 1-16 ■

1 1000 SM10 1 16 4.8 4 ■ ■

1 1000 SM10 1 32 9.6 8 ■ ■

1 1000 SM10 2 8 2.4 2 ■

1 1000 SM10 2 16 4.8 4 ■

1 1000 SM10 1 2-32 0.6-9.6 0.5-8 ■

1 ½ 1600 SM16 1 32/8 9.6/2.4 8/2

2 2000 SM10 2 8 2.4 2 ■ ■

2 2000 SM10 2 16 4.8 4 ■ ■

2 2000 SM10 2 1-16 0.3-4.8 0.25-4 ■

2 2000 SM20 1 32/8 9.6/2.4 8/2

2 1/2 2500 SM25 1 24/6 7.6/1.8 6

5 5000 SM25 2 12/3 3.8/0.9 3

Configuration available in Normal/Inverted position or Normal position if specially equipped ■ Configuration available in Normal position or Normal/Inverted position if specially equipped Configuration available in Normal position only (for other applications please contact factory) ▲ Configuration available in Normal/Inverted position only



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2 Performance STAGEMAKER® concert hoists are designed for lifting and transporting of materials only. Under no conditions or circumstances, either during initial installation or in regular use, are hoists to be used for lifting or transporting of personnel. For additional safety, precautions such as redundant systems, safety lines from load to structure or enhanced safety features such as the BGV-C1 hoist can be used.

2.1 Environment The hoists are designed for indoor use and limited outdoor use where the ambient temperature is between 14°F [-10°C] and 104°F [40°C], elevation is less than 3300 ft [1000 m] and the relative humidity is less than 90%. The hoist control enclosure has protection rating of NEMA 3R type. The hoists can be used outdoors with some precautions such as specifying the hoist with a drain hole in the load sprocket compartment, covering the hoist body/enclosure with a vinyl rain cover, or protecting the hoist under a shelter. The vinyl rain cover would cover the hoist body/enclosure after the hoist is in position. The hoist cannot be operated when the vinyl rain cover is covering the hoist body/enclosure. Without these precautions, continuous exposure to extreme weather conditions will lead to damage of electrical components.

2.2 Sound Level The sound intensity level of the hoist in the assumed operating location does not exceed 76 dB.

2.3 Proper Installation Hoists must be installed clear of any obstruction that could prevent the top and bottom hooks from being inline.

2.4 Hoists for Ground Supports Use single fall SM10 hoists for ground supports. Using a SM10 hoist reduces chain wear and risk of chain twisting. Idler wheels on the ground support must have matching grooves and proper pitch diameter.

Proper Improper



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3 Hoist Configurations

3.1 Hoist Configuration A – Direct Motor Control for Mobile Installations

Configuration A utilizes three-phase direct motor control for easier setup and cabling. The hoist is equipped for mobile installations so it can be mounted in the normal or inverted position. A direct motor control hoist in the inverted position is best suited for temporary or short-term setups. Full line voltage controller furnished separately.

Hoist features: Black load chain Non-reflecting matt black finish Swiveling body hook External chain guide (SM5 and SM10, Chainflux) Disc Brake Over-travel protection via the torque limiting device (1) Steel electrical enclosure (except SM1, NORYL plastic) ACF brake controller card Chain bag for 100 ft [30 m] of chain Handgrips No pigtail or plug Round cable gland for 5/16”-9/16” [8-15 mm] diameter cable 208V/230V-3Ph-60Hz motor rating

(1) Upper and lower electrical limit switches not available with direct motor control

Available options: Self locking hook (SM5 and SM10) Fixed body hook Second brake (SM5 and SM10) Steel control enclosure for SM1 Vinyl rain cover Drain hole in the load sprocket compartment (SM5 and SM10 only) Power pigtail – no plug (standard pigtail length is 18”, longer lengths available) Blue CE male plug for pigtail Twist-lock male plug for pigtail Blue CE female receptacle Twist-lock female receptacle

Controller: 4 channel compact controller in a hand case 8 channel compact controller in a hand case

Accessories:

Remote with GO button and E-stop and with 30 ft of cable Motor cables Single and twin flight cases (SM5, SM10 only)



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Offering and Technical Data: Capacity

(Ton)

Model Speed

(fpm)

Falls Chain type (mm)

Power

(HP)

Nominal Current 230 V

Weight of Unit (1)

(lbs)

Chain weight

(lb/ft) 1/8 SM1 128 M1-A 32 1 3.1 x 9.3 0.33 2.0 29 0.148

1/4 SM2 254 M1-A 16 1 4 x 12 0.33 2.0 34 0.213

1/4 SM5 254 M1-A 16 1 4.8 x 12.5 0.65 2.0 58 0.363

1/4 SM5 258 M1-A 32 1 4.8 x 12.5 1.3 4.0 58 0.363

1/4 SM5 2516 M1-A 64 1 4.8 x 12.5 1.3 4.0 58 0.363

1/2 SM5 504 M1-A 16 1 4.8 x 12.5 0.65 2.0 58 0.363

1/2 SM5 508 M1-A 32 1 4.8 x 12.5 1.3 4.0 58 0.363

1/2 SM10 5016 M1-A 64 1 6.8 x 17.8 2.8 7.2 113 0.726

1 SM10 1004 M1-A 16 1 6.8 x 17.8 1.4 3.6 113 0.726

1 SM10 1008 M1-A 32 1 6.8 x 17.8 2.8 7.2 113 0.726

2 SM10 2002 M1-A 8 2 6.8 x 17.8 1.4 3.6 118 0.726

2 SM10 2004 M1-A 16 2 6.8 x 17.8 2.8 7.2 118 0.726 (1) approximate weight without chain

Metric Offering and Technical Data [60 Hz]: Capacity

(Kg)

Model Speed

m/min


Power

(kW)


Weight of Unit (1)

(Kg)

Chain weight

(kg/m) 125 SM1 128 M1-A 9.6 1 3.1 x 9.3 0.25 2.0 13 0.22

250 SM2 254 M1-A 4.8 1 4 x 12 0.25 2.0 17 0.35

250 SM5 254 M1-A 4.8 1 4.8 x 12.5 0.5 2.0 26 0.54

250 SM5 258 M1-A 9.6 1 4.8 x 12.5 1.05 4.0 26 0.54

250 SM5 2516 M1-A 19.2 1 4.8 x 12.5 1.05 4.0 26 0.54

500 SM5 504 M1-A 4.8 1 4.8 x 12.5 0.5 2.0 26 0.54

500 SM5 508 M1-A 9.6 1 4.8 x 12.5 1.05 4.0 26 0.54

500 SM10 5016 M1-A 19.2 1 6.8 x 17.8 2.1 7.2 51 1.08

1000 SM10 1004 M1-A 4.8 1 6.8 x 17.8 1.05 3.6 51 1.08

1000 SM10 1008 M1-A 9.6 1 6.8 x 17.8 2.1 7.2 51 1.08

2000 SM10 2002 M1-A 2.4 2 6.8 x 17.8 1.05 3.6 54 1.08

2000 SM10 2004 M1-A 4.8 2 6.8 x 17.8 2.1 7.2 54 1.08 (1) approximate weight without chain



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3.2 Hoist Configuration B – Three-phase Motor for Fixed or Mobile Installation Configuration B utilizes three-phase power and low voltage control. The hoist (SM1, SM2, SM5, SM10) is equipped for mobile installations so it can be mounted in the inverted or normal position, but when specially equipped the hoist (SM1, SM5, SM10) can also be used in the normal position of fixed applications. Controller furnished separately. A “pickle”, which is used during stage setup, can be connected directly to the low voltage hoist control. The SM16, SM20 and SM25 hoists must always be mounted in the normal position and are furnished with a pushbutton pendant controller with E-stop, for other SM16, SM20 and SM25 applications please contact the factory.

SM1, SM2, SM5, SM10 Hoist features: Black load chain Non-reflecting matt black finish Swiveling body hook External chain guide (SM5 and SM10, Chainflux) Disc Brake Over-travel protection via the torque limiting device (1) Steel control enclosure (except SM1, NORYL plastic) Chain bag for 100 ft [30 m] of chain Handgrips Low voltage (115 VAC) control No pigtail or plug for power or control Two round cable glands - 5/16”-9/16” [8-15 mm] diameter cable Hoist motor thermal protection 230V-3Ph-60Hz power supply

1) Upper and lower electrical limit switches (weight-operated) are not furnished on hoist in the inverted position

SM16, SM20, SM25 Hoist features: Electro-zinc load chain Non-reflecting matt black finish Fixed body hook Standard chain guide Disc Brake Upper and lower electrical limit switches (weight-operated) Torque limiting device ABS plastic control enclosure Chain container Low voltage (115 VAC) control No pigtail or plug for power or control Round cable gland for 5/16”-9/16” [8-15 mm] diameter cable Hoist motor thermal protection 230V-3Ph-60Hz power supply

Note: A mainline contactor is not furnished on SM1 or SM2 hoists Mainline contactor is specially wired so it is always energized when power to the hoist (SM5

and SM10 only) is applied. The mainline contactor in the hoist control panel for the SM16, SM20, and SM25 hoists is

controlled by the E-Stop on the pushbutton controller.



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Available options: Fixed applications (SM1, SM5 and SM10) – includes a standard chain guide, upper and lower

electrical limit switches (weight-operated), a plastic chain container and the handgrips are removed.

Fixed body hook Upper and lower electrical limit switches (weight-operated): normal position only (except SM2) Self locking hook (SM5 and SM10) Geared limit switch (excluding SM2) Second brake (SM5 and SM10) Steel control enclosure for SM1 Vinyl rain cover Drain hole in the load sprocket compartment (SM5 and SM10 only) Power pigtail – no plug (standard pigtail length is 18”, longer lengths available) Control pigtail – no plug (standard pigtail length is 18”, longer lengths available) Power & control pigtail – no plug (standard pigtail length is 18”, longer lengths available) Twist-Lock male plug for power pigtail 7 pin Socapex male plug for power & control pigtail P14 male plug for power & control Twist-Lock female receptacle for control pigtail Mating plug/receptacle for the supplied plug Custom plug for pigtail 460V-3Ph-60Hz or 208V-3Ph-60Hz power supply (SM2 not available in 460V-3Ph-60Hz)

Controllers:

4, 8 or 12 channel controller with remote configured for combined power/control or separate power and control

Pistol-grip pushbutton controller or “Pickle” (SM1, SM2, SM5, SM10) with pigtail (standard pigtail length is 18”, longer lengths available). Plug is optional.

Pushbutton controller with E-Stop button (SM16, SM20, SM25)

Accessories: Motor cables Single and twin flight cases (SM5, SM10 only)



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(Ton)

Model Speed

(fpm)


Power

(HP)


Weight of Unit (1)

(lbs)

Chain weight

(lb/ft) 1/8 SM1 128 M1-B 32 1 3.1 x 9.3 0.33 2.0 29 0.148 1/4 SM2 254 M1-B 16 1 4 x 12 0.33 2.0 34 0.213 1/4 SM5 254 M1-B 16 1 4.8 x 12.5 0.65 2.0 58 0.363 1/4 SM5 258 M1-B 32 1 4.8 x 12.5 1.3 4.0 58 0.363 1/4 SM5 2516 M1-B 64 1 4.8 x 12.5 1.3 4.0 58 0.363 1/2 SM5 504 M1-B 16 1 4.8 x 12.5 0.65 2.0 58 0.363 1/2 SM5 508 M1-B 32 1 4.8 x 12.5 1.3 4.0 58 0.363 1/2 SM10 5016 M1-B 64 1 6.8 x 17.8 2.8 7.2 113 0.726 1 SM10 1004 M1-B 16 1 6.8 x 17.8 1.4 3.6 113 0.726 1 SM10 1008 M1-B 32 1 6.8 x 17.8 2.8 7.2 113 0.726

1 1/2 SM16 1608 T1-B 32/8 1 9.0 x 27.0 5.6 15.4 243 1.209 2 SM10 2002 M1-B 8 2 6.8 x 17.8 1.4 3.6 118 0.726 2 SM10 2004 M1-B 16 2 6.8 x 17.8 2.8 7.2 118 0.726 2 SM20 2008 T1-B 32/8 1 9.0 x 27.0 5.6 15.4 243 1.209

2 ½ SM25 2506 T1-B 24/6 1 9.0 x 27.0 5.6 15.4 243 1.209 5 SM25 5003 T1-B 12/3 2 9.0 x 27.0 5.6 15.4 243 1.209

(1) approximate weight without chain

Metric Offering and Technical Data [60 Hz]: Capacity

(Kg)

Model Speed

m/min


Power

(kW)


Weight of Unit (1)

(Kg)

Chain weight

(kg/m) 125 SM1 128 M1-B 9.6 1 3.1 x 9.3 0.25 2.0 13 0.22

250 SM2 254 M1-B 4.8 1 4 x 12 0.25 2.0 17 0.35

250 SM5 254 M1-B 4.8 1 4.8 x 12.5 0.5 2.0 26 0.54

250 SM5 258 M1-B 9.6 1 4.8 x 12.5 1.05 4.0 26 0.54

250 SM5 2516 M1-B 19.2 1 4.8 x 12.5 1.05 4.0 26 0.54

500 SM5 504 M1-B 4.8 1 4.8 x 12.5 0.5 2.0 26 0.54

500 SM5 508 M1-B 9.6 1 4.8 x 12.5 1.05 4.0 26 0.54

500 SM10 5016 M1-B 19.2 1 6.8 x 17.8 2.1 7.2 51 1.08

1000 SM10 1004 M1-B 4.8 1 6.8 x 17.8 1.05 3.6 51 1.08

1000 SM10 1008 M1-B 9.6 1 6.8 x 17.8 2.1 7.2 51 1.08

1500 SM16 1608 T1-B 9.6/2.4 1 9.0 x 27.0 4.2 15.4 110 1.80

2000 SM10 2002 M1-B 2.4 2 6.8 x 17.8 1.05 3.6 54 1.08

2000 SM10 2004 M1-B 4.8 2 6.8 x 17.8 2.1 7.2 54 1.08

2000 SM20 2008 T1-B 9.6/2.4 1 9.0 x 27.0 4.2 15.4 110 1.80

2500 SM25 2506 T1-B 7.2/1.8 1 9.0 x 27.0 4.2 15.4 110 1.80

5000 SM25 5003 T1-B 3.6/0.9 2 9.0 x 27.0 4.2 15.4 110 1.80 (1) approximate weight without chain



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3.3 Hoist Configuration C – Programmable Control Configuration C utilizes three-phase power and low voltage control. The hoist is equipped for fixed installations so it can be mounted in the normal position, but when specially equipped, the hoist can also be mounted in the inverted position. The hoist is readily equipped for programmable control and sequencing. Controller furnished separately. Hoist features for standard requirements:

Black load chain Non-reflecting matt black finish Fixed body hook Standard chain guide Disc Brake Torque limiting device Upper and lower electrical limit switch (weight-operated) Steel control enclosure (except SM1, NORYL plastic) Chain bag for 100 ft [30 m] of chain Low voltage (48 VAC) control Round cable gland – 5/8”-13/16” [15-20.5 mm] diameter cable Hoist motor thermal protection Sensor bearing with filter for positioning (SM5 and SM10) Incremental encoder for positioning (SM1) 230V-3Ph-60Hz

Note:

Mainline contactor is specially wired so it is always energized when power to the hoist (SM5 and SM10 only) is applied.

Available options:

Inverted mounting position - includes an external (SM5 and SM10 Chainflux) chain guide, handgrips, and a swiveling body hook. Upper and lower electrical limit switches (weight-operated) are removed and a geared limit switch is added.

Swiveling body hook Self locking hook (SM5 and SM10) Geared limit switch (except SM1 due to the supplied incremental encoder) Second brake (SM5 and SM10 only) Steel control enclosure for SM1 Vinyl rain cover Drain hole in the load sprocket compartment (SM5 and SM10 only) Handgrips Power & control pigtail – 19 pin male plug (standard pigtail length is 18”, longer lengths available) Control pigtail – no plug (standard pigtail length is 18”, longer lengths available) Twist-Lock female receptacle for control pigtail 208V-3Ph-60Hz

Controllers:

8 channel computer aided controller (plus one operator console per system)

Accessories: Motor cables Single and twin flight cases (SM5, SM10 only)



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(Ton)

Model Speed

(fpm)


Power

(HP)


Weight of Unit (1)

(lbs)

Chain weight

(lb/ft) 1/8 SM1 128 M1-C 32 1 3.1 x 9.3 0.33 2.0 29 0.148

1/4 SM5 254 M2-C 16 1 4.8 x 12.5 0.65 2.0 58 0.363

1/4 SM5 258 M2-C 32 1 4.8 x 12.5 1.3 4.0 58 0.363

1/4 SM5 2516 M1-C 64 1 4.8 x 12.5 1.3 4.0 58 0.363

1/2 SM5 504 M1-C 16 1 4.8 x 12.5 0.65 2.0 58 0.363

1/2 SM5 508 M1-C 32 1 4.8 x 12.5 1.3 4.0 58 0.363

1/2 SM10 5016 M1-C 64 1 6.8 x 17.8 2.8 7.2 113 0.726

1 SM10 1004 M1-C 16 1 6.8 x 17.8 1.4 3.6 113 0.726

1 SM10 1008 M1-C 32 1 6.8 x 17.8 2.8 7.2 113 0.726

2 SM10 2002 M1-C 8 2 6.8 x 17.8 1.4 3.6 118 0.726

2 SM10 2004 M1-C 16 2 6.8 x 17.8 2.8 7.2 118 0.726 (1) approximate weight without chain Metric Offering and Technical Data [60 Hz]: Capacity

(Kg)

Model Speed

m/min


Power

(kW)


Weight of Unit (1)

(kg)

Chain weight

(kg/m) 125 SM1 128 M1-C 9.6 1 3.1 x 9.3 0.25 2.0 13 0.22

250 SM5 254 M2-C 4.8 1 4.8 x 12.5 0.5 2.0 26 0.54

250 SM5 258 M2-C 9.6 1 4.8 x 12.5 1.05 4.0 26 0.54

250 SM5 2516 M1-C 19.2 1 4.8 x 12.5 1.05 4.0 26 0.54

500 SM5 504 M1-C 4.8 1 4.8 x 12.5 0.5 2.0 26 0.54

500 SM5 508 M1-C 9.6 1 4.8 x 12.5 1.05 4.0 26 0.54

500 SM10 5016 M1-C 19.2 1 6.8 x 17.8 2.1 7.2 51 1.08

1000 SM10 1004 M1-C 4.8 1 6.8 x 17.8 1.05 3.6 51 1.08

1000 SM10 1008 M1-C 9.6 1 6.8 x 17.8 2.1 7.2 51 1.08

2000 SM10 2002 M1-C 2.4 2 6.8 x 17.8 1.05 3.6 54 1.08

2000 SM10 2004 M1-C 4.8 2 6.8 x 17.8 2.1 7.2 54 1.08 (1) approximate weight without chain



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3.4 Hoist Configuration D – BGV-C1 Enhanced Safety Features Configuration D utilizes three-phase power, low voltage control and must be operated with STAGEMAKER® R8PRM-C1 controller (see Note). The hoist complies with enhanced safety regulations in accordance to DIN 56925. The hoist is mounted in the normal position, but when specially equipped, the hoist can also be mounted in the inverted position and must be operated from a nonprogrammable controller.

Hoist features: Black load chain Non-reflecting matt black finish Fixed body hook Standard chain guide Two brakes Torque limiting device Low voltage (48 VAC) control with mainline contactor (1) Steel control enclosure Geared limit switch – four position Electronic type overload device Connection pigtail with a Harting or equal (16 pin + ground) metallic male plug for control and

power (standard pigtail length is 18”, longer lengths available) Diagnostic test plug Capacity de-rated by 50% from standard Chain container for 100 ft [30 m] of chain Electronic overload relay Test facility for brakes and limit switches 230V-3Ph-60Hz + neutral power supply

(1) Operation of the main line contactor is taken over by the controller.

Available options: Inverted mounting position - includes a Chainflux chain guide, handgrips, and a swiveling

body hook Swiveling body hook Self locking hook Vinyl rain cover Drain hole in the load sprocket compartment Hoist motor thermal protection 208V-3Ph-60Hz + neutral power supply Handgrips

Controllers: STAGEMAKER® 8 channel R8PRM-C1 controller Pushbutton controller with E-stop button

Accessories: Motor cables

Note: For group control of BGV-C1 hoists, the use of the R8PRM-C1 controller is mandatory. For

single hoist applications, the hoist could be used without any restrictions. It just needs a pushbutton controller (pickle) with E-stop.



®


(Ton)

Model Speed

(fpm)


Power

(HP)


Weight of Unit (lbs)

Chain weight

(lb/ft) 1/4 SM10 2516 M1-D 64 1 6.8 x 17.8 2.8 7.2 113 0.726

1/2 SM10 504 M1-D 16 1 6.8 x 17.8 1.4 3.6 113 0.726

1/2 SM10 508 M1-D 32 1 6.8 x 17.8 2.8 7.2 113 0.726

1 SM10 1002 M1-D 8 2 6.8 x 17.8 1.4 3.6 118 0.726

1 SM10 1004 M1-D 16 2 6.8 x 17.8 2.8 7.2 118 0.726 (1) approximate weight without chain Metric Offering and Technical Data [60 Hz]: Capacity

(Kg)

Model Speed

m/min


Power

(kW)


Weight of Unit (1)

(kg)

Chain weight (2)

(kg/m) 250 SM10 2516 M1-D 19.2 1 6.8 x 17.8 2.1 7.2 51 1.08

500 SM10 504 M1-D 4.8 1 6.8 x 17.8 1.05 3.6 51 1.08

500 SM10 508 M1-D 9.6 1 6.8 x 17.8 2.1 7.2 51 1.08

1000 SM10 1002 M1-D 2.4 2 6.8 x 17.8 1.05 3.6 54 1.08

1000 SM10 1004 M1-D 4.8 2 6.8 x 17.8 2.1 7.2 54 1.08 (1) approximate weight without chain



®

3.5 Hoist Configuration E – Without Motor Controls Configuration E utilizes three-phase power and is set up for external controls (typically VFD), which are not included. The hoist is equipped for fixed installations so it can be mounted in the normal position, but when specially equipped the hoist can also be mounted in the inverted position.

Hoist features for normal mounting position: Black load chain Non-reflecting matt black finish Fixed body hook Standard chain guide Disc brake Brake rectifier Torque limiting device Upper and lower electrical limit switches (weight-operated) Steel control enclosure Chain container for 100 ft [30 meters] of load chain No controls Wiring to terminal strip Two round cable glands - 5/16”-9/16” [8-15 mm] diameter cable 230V-3Ph-60Hz power supply

Available options: Inverted mounting position - includes a Chainflux chain guide, handgrips, and a swiveling

body hook. Upper and lower electrical limit switches (weight-operated) are removed and a geared limit switch is added.

Sensor bearing with filter for positioning/speed supervision - for inverter control Geared limit switch Vinyl rain cover Drain hole in the load sprocket compartment Second brake Self locking hook 460V-3Ph-60Hz or 208V-3Ph-60Hz power supply Handgrips

Note: With inverter control, a separate contactor must be used to activate the brake. The maximum frequency (Hz) that could be applied to the motor is noted in the applicable

Offering and Technical Data tables. Notify the factory for use with VFD control applications.



®


(Ton)

Model Speed

(fpm)


Power

(HP)


Weight of Unit (1)

(lbs)

Chain weight

(lb/ft) 1/4 SM5 254 M2-C 16 1 4.8 x 12.5 0.65 2.0 58 0.363

1/4 SM5 258 M2-C 32 1 4.8 x 12.5 1.3 4.0 58 0.363

1/4 SM5 2516 M1-C 64 1 4.8 x 12.5 1.3 4.0 58 0.363

1/2 SM5 504 M1-C 16 1 4.8 x 12.5 0.65 2.0 58 0.363

1/2 SM5 508 M1-C 32 1 4.8 x 12.5 1.3 4.0 58 0.363

1/2 SM10 5016 M1-C 64 1 6.8 x 17.8 2.8 7.2 113 0.726

1 SM10 1004 M1-C 16 1 6.8 x 17.8 1.4 3.6 113 0.726

1 SM10 1008 M1-C 32 1 6.8 x 17.8 2.8 7.2 113 0.726

2 SM10 2002 M1-C 8 2 6.8 x 17.8 1.4 3.6 118 0.726

2 SM10 2004 M1-C 16 2 6.8 x 17.8 2.8 7.2 118 0.726 (1) approximate weight without chain Metric Offering and Technical Data [60 Hz]: Capacity

(Kg)

Model Speed

m/min


Power

(kW)


Weight of Unit (1)

(kg)

Chain weight

(kg/m) 250 SM5 254 M2-C 4.8 1 4.8 x 12.5 0.5 2.0 26 0.54

250 SM5 258 M2-C 9.6 1 4.8 x 12.5 1.05 4.0 26 0.54

250 SM5 2516 M1-C 19.2 1 4.8 x 12.5 1.05 4.0 26 0.54

500 SM5 504 M1-C 4.8 1 4.8 x 12.5 0.5 2.0 26 0.54

500 SM5 508 M1-C 9.6 1 4.8 x 12.5 1.05 4.0 26 0.54

500 SM10 5016 M1-C 19.2 1 6.8 x 17.8 2.1 7.2 51 1.08

1000 SM10 1004 M1-C 4.8 1 6.8 x 17.8 1.05 3.6 51 1.08

1000 SM10 1008 M1-C 9.6 1 6.8 x 17.8 2.1 7.2 51 1.08

2000 SM10 2002 M1-C 2.4 2 6.8 x 17.8 1.05 3.6 54 1.08

2000 SM10 2004 M1-C 4.8 2 6.8 x 17.8 2.1 7.2 54 1.08 (1) approximate weight without chain



®

3.6 Hoist Configuration S – Single-phase Motor for Fixed or Mobile Installation Configuration S utilizes single-phase power and low voltage motor control. The hoist is equipped for mobile installations so it can be mounted in the inverted or normal position, but when specially equipped the hoist can also be used in the normal position of fixed installations. Controller furnished separately. A “pickle”, which is used during stage setup, can be connected directly to the low voltage hoist controls.

Hoist features: Black load chain Non-reflecting matt black finish Swiveling body hook Chain guide (SM5, Chainflux) Disc Brake Over-travel protection via the torque limiting device (1) Chain bag for 100 ft [30 meters] of load chain Handgrips Low voltage (115 VAC) control Two round cable glands - 5/16”-9/16” [8-15 mm] diameter cable Steel control enclosure (except SM1, NORYL plastic) Hoist motor thermal protection No pigtail for power or control 115V-1Ph-60Hz power supply

(1) Upper and lower electrical limit switches (weight-operated) do not work in the inverted position and are not furnished.

Available options: Fixed applications – includes a standard chain guide, upper and lower electrical limit switches

(weight –operated), a plastic chain container and the handgrips are removed. Fixed body hook Upper and lower electrical limit switches (weight-operated) - normal position only Steel control enclosure for SM1 Vinyl rain cover Drain hole in the load sprocket compartment (SM5 only) Power pigtail – no plug (standard pigtail length is 18”, longer lengths available) Control pigtail – no plug (standard pigtail length is 18”, longer lengths available) Power & control pigtail – no plug (standard pigtail length is 18”, longer lengths available) Twist-Lock male plug for power pigtail 7-pin Socapex male plug for power & control pigtail P14 male plug for power & control Twist-Lock female receptacle for control pigtail Mating plug/receptacle for the supplied plug Second brake (SM5 only)

Controllers: 4 or 8 channel controller Pistol-grip pushbutton controller or “Pickle” with pigtail and optional plug

Accessories: Motor cables Single and twin flight cases (SM5 only)



®


(Ton)

Model Speed

(fpm)


Power

(HP)


Weight of Unit (1)

(lbs)

Chain weight

(lb/ft) 1/8 SM1 124 M1-S 16 1 3.1 x 9.3 0.16 3.45 29 0.148

1/4 SM1 252 M1-S 8 2 3.1 x 9.3 0.16 3.45 29 0.148

1/4 SM5 254 M1-S 16 1 4.8 x 12.5 0.64 11.5 58 0.363

1/2 SM5 504 M1-S 16 1 4.8 x 12.5 0.64 11.5 58 0.363 (1) approximate weight without chain Metric Offering and Technical Data [60 Hz]: Capacity

(Kg)

Model Speed

m/min


Power

(kW)


Weight of Unit (1)

(lbs)

Chain weight

(lb/ft) 125 SM1 124 M1-S 4.8 1 3.1 x 9.3 0.12 3.45 13 0.22

250 SM1 252 M1-S 2.4 2 3.1 x 9.3 0.12 3.45 13 0.22

250 SM5 254 M1-S 4.8 1 4.8 x 12.5 0.5 11.5 26 0.54

500 SM5 504 M1-S 4.8 1 4.8 x 12.5 0.5 11.5 26 0.54 (1) approximate weight without chain



®

3.7 Hoist Configuration V – Variable Speed Control Configuration V utilizes three-phase power, low voltage control and a separate controller. The hoist is mounted in the normal position, but when specially equipped, the hoist can also be mounted in the inverted position. Hoist features:

Hoist inverter for stepless speed control Black load chain Non-reflecting matt black finish Fixed body hook Standard chain guide Disc Brake Torque limiting device Upper and lower electrical limit switch (weight-operated) Steel electrical enclosure Chain bag for 100 ft [30 m] of chain Low voltage (115 VAC) control Connection pigtail with a Harting or equal (16 pin + ground) metallic male plug for control and

power (standard pigtail length is 18”, longer lengths available) Hoist motor thermal protection 460V-3Ph-60Hz power supply Sensor bearing and speed supervision system

Note: Mainline contactor is specially wired so it is always energized when power to the hoist is

applied. Available options:

Inverted mounting position - includes a Chainflux chain guide, handgrips, and a swiveling top hook. Upper and lower electrical limit switches (weight-operated) are removed and a geared limit switch is added.

Swiveling body hook Self locking hook Geared limit switch Second brake Vinyl rain cover Drain hole in the load sprocket compartment Handgrips

Controllers:

Controller with 16 pin connection Accessories:

Motor cables



®


(Ton)

Model Speed

(fpm)


Power

(HP)


Weight of Unit (1)

(lbs)

Chain weight

(lb/ft) 1/2 SM10 5016 I1-V 4-64 1 6.8 x 17.8 2.8 4.6 128 0.726

1 SM10 1008 I1-V 2-32 1 6.8 x 17.8 2.8 4.6 128 0.726

2 SM10 2004 I1-V 1-16 2 6.8 x 17.8 2.8 4.6 133 0.726 (1) approximate weight without chain Metric Offering and Technical Data [60 Hz]: Capacity

(Kg)

Model Speed

m/min


Power

(kW)


Weight of Unit (1)

(Kg)

Chain weight

(kg/m)

500 SM10 5016 I1-V 1.2-19.5

1 6.8 x 17.8 2.1 4.6 58 1.08

1000 SM10 1008 I1-V 0.6-9.7 1 6.8 x 17.8 2.1 4.6 58 1.08

2000 SM10 2004 I1-V 0.3-4.9 2 6.8 x 17.8 2.1 4.6 61 1.08 (1) approximate weight without chain



®

4 Controllers

4.1 Group Controllers for Configuration A Hoists These group controllers are for controlling multiple hoists individually or together. The SC type controls are built in to a durable ABS plastic hand case. The control functions are inside the hand case. A remote with the GO button (run command) and E-stop is available as an option.

Model Number of Channels

Description Enclosure Connection

SC4P-UL 4 Direct control without remote ABS Briefcase CE - 4p plug

SC8P-UL 8 Direct control without remote ABS Briefcase CE - 4p plug

Specifications: Direct control, configuration A hoists Single hoist up to 1.44HP [1.1kW] per channel at 230V-3Ph-60Hz Two hoists with intermediary CE splitter (up to 1.44 HP per channel at 230V-3Ph-60Hz) Individual hook level correction 3 position selector switch (UP-OFF-DOWN) per channel (group control) One GO (Run command) button (effective only on channels selected via selector switch) Emergency stop is a push-to-maintain, turn-to-release, red mushroom head push button Master-slave function up to two controllers Connected motor power: 4 or 8 x 1.44HP [1.1kW] at 230V-3Ph-60Hz Short circuit proofing: once at 10kA maximum

4.2 Group Controllers for Configuration B or S Hoists

Third-party controller

4.3 Pistol-Grip Pushbutton Controller (Pickle) for Configuration B or S Hoists The pistol-grip pushbutton controller or “pickle” is available for the SM1, SM2, SM5 or SM10 hoist. The pickle cannot be used as a suspended pendant station because it does not include any type of strain relief. Features:

Pigtail without plug (standard pigtail length is 18”, longer lengths available) Pendant station is light in weight for easy handling and operation Two push buttons for up and down directions Contacts for motion buttons are mechanically interlocked and momentary type

Optional Features:

Longer pigtail cable lengths (in 1 ft increments up to 50 ft) Twist-Lock male plug Extension cord with connectors

Pistol grip Pushbutton Controller - shown with optional Twist-lock plug



®

4.4 Pushbutton Pendant Controller for Configuration B (SM16 – SM25) or D The pushbutton pendant controller can be suspended from the hoist and is available for the SM16, SM20 and SM25 models and for the Configuration D hoist controller.

Features: Pendant cord length matches hoist height of lift without plug Pushbutton enclosure ratings of IP65 (NEMA 4 Type) Suitable for indoor or outdoor use Pendant station is light in weight for easy handling and operation Strain relief Emergency Stop is a push-to-maintain, turn-to-release, red mushroom head button Two push buttons for each motion, one for each direction of travel Contacts for motion buttons are mechanically interlocked and momentary type

Optional Features: Longer cable lengths Plug

4.5 Programmable Controller for Configuration C Third-party controller

4.6 Controller for Configuration D These controllers are designed specifically for the Configuration D hoist and provide a complete BGV-C1 package. The control functions are on the controller. A remote with a GO button (run command) and E-stop is available as an option.

Model Number of channels

Description Enclosure Connection

B2PRMLV-C1 2 Low voltage control + controller Wall mount 16 pin Harting

R4PRMLV-C1 4 Low voltage control + controller 19” 6U rack in flight case 16 pin Harting

R8PRMLV-C1 8 Low voltage control + controller 19” 6U rack in flight case 16 pin Harting

R12PRMLV-C1 12 Low voltage control + controller 19” 6U rack in flight case 16 pin Harting Specification:

Low voltage (48 VAC) control, Configuration D hoists, a BGV-C1 controller The control circuit of the mainline contactor in the hoist control panel becomes part of the

RxPRM type controller. Single hoist up to 1.44HP [1.1kW] per channel at 230V-3Ph-60Hz 3 position selector switch (UP-OFF-DOWN) per channel (group control) One GO (run command) button (effective only on channels selected via selector switch) Emergency Stop Short circuit proofing: once at 10kA maximum Individual level correction Phase inversion capability on incoming CE plug Connection cable (2 ft length) for interconnection between controllers

Available Options: Flight cases of different sizes for one, two or three racks Remote with a GO button and E-stop

4.7 Controller for Configuration E Third-party controller



®

4.8 Controller for Configuration V Third-party controller



®

5 Controllers – Examples of Use

5.1 Configuration A – 8 or 12 Channel Controller Two SC4P-UL 4-channel controllers can be linked in a master-slave connection to create an eight-channel controller. SC8P-UL 8-channel controller is also available and can be linked in a master-slave connection to create a twelve-channel controller. Warning: Controllers with remote cannot be linked to controllers without remote. When linking two SC controllers together, the optional “go” button with E-stop remote cannot be used.

MOTOMOTO

MOTO

0

0

0

0 MOTO

STA

MOTOMOTO

MOTOMOTO

MARC

MOTOMOTO

MOTO

0

0

0

0MOTO

STA

MOTOMOTO

MOTOMOTO

MAR



®

5.2 Configuration A – SC Controller, Hoist & Cable Shown here in a two-hoist, two-cable arrangement, power is supplied to the hoist with a cable equipped with CE connectors.

SC4P Controller

MOTOMOTO

MOTO

0

0

0

0MOTO

STA

MOTOMOTO

MOTOMOTO

MARC



®

5.3 Configuration A – SC Controller, Hoist & Cable + Splitters Shown here in a four-hoist, one main cable with splitters arrangement where main cable from controller is equipped with Socapex connectors and uses fan-out and fan-in cables. The fan cables are equipped with multiple CE connectors and one Socapex connector. Hoist cables are outfitted with CE connectors.

SC4P Controller

MOTOMOTO

MOTO

0

0

0

0 MOTO

STA

MOTOMOTO

MOTOMOTO

MARC



®

5.4 Configuration B & S – Hoist & Cables (separate power & control), 3rd-party Controller

Shown here in a two-hoist, four-cable arrangement where power and control are supplied to each hoist through a separate power cable and a separate control cable. Cables are outfitted with Twist-lock connectors.

Third-party controller (4-channel shown)



®

5.5 Configuration B & S – Hoist & Cable (combined power & control), 3rd-party Controller

Shown here in a two-hoist, one cable arrangement where power and control is supplied to the hoist with a combined power and control cable. Cable is outfitted with 7 pin Socapex connectors.

Third-party controller (8-channel shown)



®

5.6 Configuration C – 8 Channel, 3rd-party Controller

Recommended cables & fittings: A) Power supply to controller – Power Connector - 3P-4W, 60A, 250VAC Pin and Sleeve connector - ME460C9 (Mennekes Electronics) or 473317FX (EPIC / LAPP) or HBL460C9W (Hubbell), Power Cable - 6AWG, 4 conductor, SOOW B) Power and Control Connector at hoist – 19 pin SX19LMB (Socapex) or EPIC 10.0810 NP hood + EPIC 10.1950 insert + 3/4" NPT strain relief, Power and Control Connector at Controller – 19 pin SX19LFB (Socapex) or EPIC 10.0800 NP hood + EPIC 10.1940 insert + 3/4" NPT strain relief, Power Cable between controller and hoist - 12AWG, 4 conductor SOW, Belden MMICS shielded cable recommended for control cable – 16 AWG, 7 conductor. C) Control - between Controller and E-stop operator console – E-Stop Connector Micro Console end - Neutrik NC5FX, E-Stop Connector Controller end - Neutrik NC5MX, E-Stop Cable - Belden 8465 D) Ethernet connections – controller to remote, controller to network hub, E-stop operator console to network hub, computer to network hub - Ethernet Connector - RJ45 8 position, Ethernet Connector Shell - Neutrik NE8MC, Ethernet Cable - Belden 1583R or Link USA LK ETN2 Customer is responsible for proper sizing of power cables.

Network Hub

E-stop Operator Console

Computer

Controller

Option: Remote

Ethernet Connection

High Voltage Connection

Low Voltage Connection

Power Supply

B

A

C

D

D

D

D



®

5.7 Configuration D – Controller, Hoist, & Cable Shown here in a BGV-C1 controller in wall mount enclosure, remote and connection cable

HARTING

HARTING

HARTING

O

I POWER ON PHASENFAILURE

M O T O R 1 M O T O R 2

RE

MO

TE

P O W E R

S U P P L Y

3 x 4 0 0 V

PG21

MO

TO

R

1/1

+2

/2

PO

WE

R

O

N

I



®

5.8 Configuration E - 3rd-party Controller



®

6 Pigtails/Cables/Connectors

6.1 Connector Rules

Power Cable

Control Cable Combined Power/Control Cable

From hoist

To controllerMale

Female

From controller

To hoist

Female

Male

From hoist

To controllerMale

Female



®

6.2 Pigtail Options with Wiring Identification

Configuration A Power Pigtail – 12 AWG / 4 C Black L1 White L2 Red L3 Green Ground

Configuration B & S Power / Control Pigtail – 16 AWG / 7 C B S Black L1 Hot White L2 Neutral Red L3 Not used Green Ground Ground Orange UP UP Blue Common Common Black on white DOWN DOWN

Configuration B & S Power Pigtail – 12 AWG / 4 C B S Black L1 Hot White L2 Neutral Red L3 Not used Green Ground Ground

Control Pigtail – 16 AWG / 7 C Orange UP Blue Common Black on white DOWN Green Ground

Configuration B & S Power / Control Pigtail – 16 AWG / 7 C B S Black L1 Hot White L2 Neutral Red L3 Not used Green Ground Ground Orange UP UP Blue Common Common Black on white DOWN DOWN

Control Pigtail – 16 AWG / 7 C Orange UP Blue Common Black on white DOWN Green Ground Control pigtail in this arrangement is for a pickle.



®

6.3 Pigtails with Plug Options Longer pigtail cable lengths are available (in 1 ft increments from 2 ft up to 50 ft).

Configuration Description Cable Standard Length

Example

A Power pigtail with Blue CE male plug (420 P9)

SJO Cable 12 AWG / 4 C

1.5 ft

A & B Power pigtail with (3 prong + Gnd) twist-lock male plug (L16 – 20P)


1.5 ft

B & S Power/control pigtail with 7-Pin Socapex male plug (SX07LM)

STO Cable 16 AWG / 7 C

1.5 ft

B, C & S Control pigtail with twist-lock female receptacle (L14 – 20R)


1.5 ft

B & S Power/control pigtails with P14 male plug (SCPB06SLX20-27PX)


1.5 ft

C, D & V Power/control pigtail with 16-Pin Harting or equal male plug


1.5 ft

C & E Power/control pigtails with 19-Pin Socapex male plug (SX19LMB)

SJO Cable 14 AWG / 16C

1.5 ft

S Power pigtail with (2 prong + Gnd) twist-lock male plug (L5 – 20P)


1.5 ft



®

6.4 Cables with Connectors Cable lengths are available in 5 ft increments from 25 ft up to 125 ft. The maximum cable length for the application must be selected in accordance to the amperage and maximum voltage drop. The length of the Fan-in and Fan-out cable is 1.5 ft and is not available in longer lengths.

Configuration Description Cable Cable Length

Example

25 ft A Power cable with Blue

CE connectors SJO Cable

12 AWG / 4 C 125 ft 25 ft

A Extension multi cable with 19 pin connectors

SJO Cable 14 AWG / 16 C 125 ft

A Fan-in cable 19 pin female receptacle with 4 CE Blue male plugs


1.5 ft

A Fan-out cable 19 pin male plug with 4 CE Blue female receptacles


1.5 ft

25 ft

A & B Power cable with twist-lock connectors

SJO Cable 12 AWG / 4 C 125 ft

25 ft

B & S Power/control cable with 7 pin Socapex connectors

STO Cable 16 AWG / 7 C 125 ft

25 ft B, C & S Control cable with twist-

lock connectors STO Cable

16 AWG / 7 C 125 ft

25 ft

C, D & V Power/control cable with Harting or equal connectors


125 ft

25 ft S Power cable with twist-

lock connectors SJO Cable

12 AWG / 4 C 125 ft



®

6.5 Connector Types and Plug Wiring Identification

Configuration Description Use Standard Plug Wiring Illustration Pin Color Function L1 Black L1

L2 White L2

L3 Red L3

Blue CE male plug (420 P9)

G Green GND

G

L3

L1L2

A

Blue CE female receptacle (420 C9)

Power

See male plug wiring G

L3

L1L2

Pin Color 1 Black 1 2 White 1 3 Red 1 4 Green 1 5 Black 2 6 White 2 7 Red 2 8 Green 2 9 Black 3 10 White 3 11 Red 3 12 Green 3 13 Black 4 14 White 4 15 Red 4 16 Green 4 17 N/A 18 N/A

19-pin Socapex male plug (SX19LMB)

19 N/A

8 9

10 11

12 13

14 15 16

17 18

19

1 2

3 4

5 6 7

A

19-pin Socapex female receptacle (SX19LFB)

Power

See male plug wiring

8

9

10

11

12

13

14

1516

17

18

19

1

2

3

4

5

67

Pin Color Function X Black L1 Y White L2 Z Red L3

Twist-lock (3 prong + gnd) male plug (L16 – 20P)

G Green GND

X

Y

Z

G

A & B Twist-lock female receptacle (L16 – 20R)

Power

See male plug wiring G

Z

Y

X

Pin Color Function

1 Black L1 2 White L2 3 Red L3 * 4 Orange UP 5 Green GND 6 Blue COMMON

7-pin Socapex male plug (SX07LM)

7 Blk / wht DOWN

12

34 5

67

B & S

7-pin Socapex female receptacle (SX07LF)

Combined power and control


12

34 5

67

* Not used for single-phase (Configuration S)



®

Configuration Description Use Standard Plug Wiring Illustration

Pin Color Function W Orange UP X Blue COMMON Y Blk / wht DOWN

Twist-lock female receptacle (L14 – 20R)

G Green GND

G

Y

W

X

B, C & S Twist-lock (3 prong + gnd) male plug (L14 – 20P)

Control

See female plug wiring

X

W

Y

G

Pin Color Function A Black L1 B White L2 C Red L3 D Orange UP E Blk / Wht COMMON F Blue DOWN

G-M N/A N/A

P14 male plug (SCPB06SLX20-27PX)

N Green GND

B & S

P14 female receptacle (SCPB06SLX20-27SX)



Pin Color Function 1 Black 1 L1 2 White 1 L2 3 Red 1 L3 4 White 2 COMMON 5 Red 4 Jumper - 7 6 N/A 7 White 4 Jumper - 10 8 Red 2 UP 9 N/A 10 Black 4 Jumper - 5 11 Black 2 DOWN 12 N/A 13 Red 3 0 Volt 14 White 3 +24 Vdc 15 Black 3 Encoder B 16 Green Ground Vdc 17 Green GND 18 N/A

19-pin Socapex male plug (SX19LMB)

19 N/A

8 9

10 11

12 13

14 15 16

17 18

19

1 2

3 4

5 6 7

C

19-pin Socapex female receptacle (SX19LFB)

Power


8

9

10

11

12

13

14

1516

17

18

19

1

2

3

4

5

67

Pin Color Function

1 Black 1 L1 2 White 1 L2 3 Red 1 L3 4 White 2 COMMON 8 Red 2 UP

11 Black 2 DOWN 13 Red 3 O Volt 14 White 3 +24 Vdc 15 Black 3 Encoder B 16 Green Ground Vdc

C, D & V

Harting or equal (16-pin + gnd) male plug


PE Green GND

1 9 2 3 4 5 6 7 8

10 11 12 13 14 15 16



®

Harting or equal (16-pin + gnd) female receptacle


9

1011

1213

1415

16

12

34

5

67

8

Pin Color Function

Brass Black L1

Silver White L2

Twist-lock (2 prong + gnd) male plug (L5 – 20P)

Green Green GND

W

G S

Twist-lock female receptacle (L5 – 20R)

Power


W

G



®

6.6 Suggested Cable Selection Table The tables indicate the suggested maximum power cable lengths between controller and hoist and also from hoist to hoist. The lengths have been calculated with a maximum voltage drop of 5% and an average ambient temperature of 86oF.

16 AWG or 16 AWG + 14 AWG 208V-3Ph-60Hz 230V-3Ph-60Hz Length Max (ft)

In Max. (A)

Length Max (ft) In Max. (A)

SM1, SM2

198 99 2.3

230 117 2.0

SM5 47 5.8 59 29 4.2 SM10 23 7.8 29 7.2 14 AWG or 14 AWG + 12 AWG 208V-3Ph-60Hz 230V-3Ph-60Hz Length Max (ft)

In Max. (A)


SM1, SM2

315 157 2.3

365 186 2.0

SM5 74 37 5.8 93 46 4.2 SM10 36 7.8 46 23 7.2 12 AWG 208V-3Ph-60Hz 230V-3Ph-60Hz Length Max (ft)

In Max. (A)


SM1, SM2

501 250 2.3

581 296 2.0

SM5 119 59 5.8 149 74 4.2 SM10 58 29 7.8 74 37 7.2 14 AWG or 14 AWG + 12 AWG 12 AWG 115V/60Hz 115V/60Hz Length Max (ft)

In Max. (A)


SM1 196 98 3.5 313 156 3.5 SM5 44 22 11.5 70 35 11.5



®

7 Hoist Motor

7.1 Features IP55 protection Class F insulation Hoist motor thermal protection (for applicable configurations only)

7.2 Ambient Conditions The standard motor is designed for operation at an ambient temperature –10°C [14°F] and 40°C [104°F] and a maximum altitude of 1000 meters [3280 feet].

7.3 Motor Cooling The hoist motors have ribbed outer frames to maximize convection cooling. Cooling fan is equipped on the PC5 motor, which is used on the SM16, SM20 and SM25 models. The cooling fan is driven directly by the motor shaft and is only effective when the motor is running.

7.4 Hoist Motor Thermal Protection The motor over-temperature protection is a normally closed; automatic reset thermal protector embedded in the stator windings and it is wired into the hoist control circuit.

7.5 Brake Coil Resistance Main Voltage Coil Voltage SM1 SM2 SM5 SM10 SM16/20/25

115 90 -100 VDC 615 --- 436 --- ---

208 or 230 90 -100 VDC 615 615 436 320 145

460 190 VDC 2300 --- 1650 1100 550

575 240 VDC 3400 --- 2550 1800 830 Unit of resistance is ohms.

8 Hoist Gearbox The SM10 hoists utilize a compact planetary gear train that is totally enclosed. The planetary gears are sintered and made with extremely accurate teeth. The SM1, SM2, SM5, SM16, SM20 and SM25 hoists utilize a multistage helical gear train that is totally enclosed. The multistage gears are fabricated from heat-treated steel and the teeth are machine cut. The gear case is sealed.

Hoist Gear Type Gear Ratio Lubricant Quantity SM1 Multistage 134.2:1 Mobilgear SHC 220 0.02 liter

SM2 Multistage Mobilith SHC 460

SM5 Multistage 43.19:1 Mobilith SHC 007 0.05 liter

SM10 Planetary 160.3:1 or 104.7:1 Mobilith SHC 007 50 grams

SM16 Multistage 113:1 Mobilgear SHC 220 1.6 liters

SM20 Multistage 113:1 Mobilgear SHC 220 1.6 liters

SM25 Multistage 145:1 Mobilgear SHC 220 1.6 liters Mobilith SHC 007 is synthetic semi-fluid grease. It is capable of operating in extreme ambient conditions where the ambient temperature is less than minus 13°F or hotter than 130°F.



®

9 Hoist Brake and Torque Limiting Device The friction materials for the brake and the torque-limiting device are asbestos free. The hoist motor is equipped with a D.C. electromagnetic disc brake to bring the load to a smooth and quick stop and to hold the load when the hoist motor is not energized. Multiple springs are used to provide the clamping force. An energized coil releases the hoist brake. The motor brake on SM1, SM2, SM5, and SM10 is located in a sealed housing to provide a degree of protection against dirt or water penetration. The components are designed to dissipate the heat. On the other hand, the hoist brake on SM16, SM20 and SM25 hoists is located in a vented housing and a fan provides additional cooling. A built-in torque-limiting device prevents the lifting of excessive loads, which could damage the hoist and/or the supporting structural members. The torque-limiting device is set to slip at 125% of rated capacity, except configuration D hoists. The capacity in configuration D is de-rated 50% from standard to meet BGV-C1 regulations in which require a mechanical design factor of 10 to 1 minimum for the hoist. This includes the clutch, which is set at 250% of the de-rated capacity. The torque-limiting device on SM1, SM2, SM5 and SM10 concert hoists is a slip clutch that is integrated into the design of the hoist motor and brake. The slip clutch is adjustable for wear and offers these features:

If the clutch slips, once power is removed the brake will engage and hold the load.

In the absence of a limit switch, the slip clutch also serves as a safety device for over-travel for the upper and lower limits of hoist travel. The hoist body, made from high density-die cast aluminum, is designed to withstand the impact of load block and chain-stop.

Overload limiting device The torque-limiting device on SM16, SM20 and SM25 concert hoists is integrated into the design of the hoist multistage gear train.

Main shaft

Brake

Clutch adjusting nut

Slip-clutch and electromagnetic brake (SM1, SM2, SM5, SM10)

Torque-limiting device in the gear train (SM16, SM20, SM25)



®

10 Load Chain, Load Sprocket and Chain Guide The load sprocket (or load wheel) has five (eight with a 45° load wheel on SM2, six on SM16) precision-machined chain pockets. The chain guide is a standard feature and it helps guide and hold the load chain in the pockets of the load wheel for safe operation and to prevent jamming. The Chainflux chain guide replaces the standard chain guide on the SM5 or SM10 hoist models equipped for the inverted position only. This high strength Chainflux chain guide provides a remarkably low friction coefficient, facilitating passage of the chain on ejection. Its special shape provides a much more fluid horizontal flow of the chain as it comes off the load wheel. It helps to prevent chain jamming at the upper part of the hoist as the chain is ejected as well as guiding the chain into the chain bag and reduces contact area between the hoist body and chain. Load Chain Specifications

Load chain ø x pitch (d x t) mm 3.1 x 9.3 4 x 12 4.8 x 12.5

Hoist model SM1 SM2 SM5

Class DAT T DAT

Grade HE80S or HE G80 RT H80S or HE G80

Min. Breaking strain (N/mm2) 800 800 800 Surface Hardness: 550 – 700 HV 300 – 400 HV 10 550 – 700 HV Standards DIN 5684-8 EN 818-7 DIN 5684-8 Cross-section area (mm2) 15.1 25.1 36.2 Safe load limit of chain (kg) 125 250 500 Min. Breaking force (kN) 11.2 EN 818-720.1 29 Min. total elongation 10% 10% 10% Dimension over 11 links (mm) 102.3 134.64 137.5 (+0.35, -0.20)

Dimension over 11 links (in.) 4.028 5.30 5.413 (+0.014, -0.008)

Weight per meter (kg/m) 0.22 0.35 0.54 Weight per foot (lb/ft) 0.148 0.235 0.363 Corrosion protection Black coated Black coated Black coated

Load chain ø x pitch (d x t) mm 6.8 x 17.8 9.0 x 27 11.3 x 31 Hoist model SM10 SM16 SM20/SM25 Class DAT DAT DAT Grade H80S or HE G80 H80D or HE G80 H80D or HE G80

Min. Breaking strain (N/mm2) 800 800 800 Surface Hardness: 550 – 700 HV 550 – 700 HV 550 – 700 HV Standards DIN 5684-8 DIN 5684-8 DIN 5684-8 Cross-section area (mm2) 72.6 127.2 200.6 Safe load limit of chain (kg) 1000 1600 2500 Min. Breaking force (kN) 58.1 93.0 160 Min. total elongation 10% 10% 10% Dimension over 11 links (mm) 195.8 (+1.05, -0.25) 297 (+0.75, -0.40) 341 (+1.1, -0.5)

Dimension over 11 links (in.) 7.709 (+0.041, -0.010) 11.693 (+0.030, -0.016) 13.425 (+0.043, -0.020)

Weight per meter (kg/m) 1.08 1.80 2.85 Weight per foot (lb/ft) 0.726 1.21 1.915 Corrosion protection Black coated Electro-zinc Electro-zinc



®

11 Hooks

11.1 Load Block & Hook The standard load hook is forged alloy steel. The hook is equipped with a spring-loaded safety latch and supported on a thrust bearing to allow the hook to rotate 360° easily even under load. The load block housing is enclosed and guards against load chain jamming during normal operating conditions. The sprocket in the two-fall load block equalizes the load.

Hoist

Fall Load Hook Nr

Hook Class

Hook Material

H inch [mm]

B inch [mm]

D inch [mm]

Load Block Housing material

SM1 1 012 P StE355 5.35 [136]

1.42 [36]

1.42 [36]

Aluminum alloy

SM1 2 012 P StE355 6.3

[160] 1.89 [48]

1.34 [34]

Aluminum alloy

SM2 1 012 P StE355 6.3

[160] 1.89 [48]

1.34 [34]

Aluminum alloy

SM5 1 012 T 34CrMo4 6.2

[157.5]2.05 [52]

2.05 [52]

Aluminum alloy

SM5 2 025 T 34CrMo4 8.37 [212.5]

2.84 [72]

2.36 [60]

Aluminum alloy

SM10 1 025 T 34CrMo4 7.62 [193.5]

2.68 [68]

2.68 [68]

Aluminum alloy

SM10 2 05 T 34CrMo4 10.26 [260.5]

3.97 [100.8]

2.84 [72]

Aluminum alloy

SM16 1 05 T 34CrMo4 9.37 [238]

3.39 [86]

2.84 [72]

Cast steel

SM16 2 08 T 34CrMo4 13.64 [346.5]

5.91 [150]

2.91 [74]

Cast steel

SM20 1 08 T 34CrMo4 10.71 [272]

3.78 [96]

3.15 [80]

Cast steel

SM25 1 08 T 34CrMo4 10.71 [272]

3.78 [96]

3.15 [80]

Cast steel

SM25 2 1.6 T 34CrMo4 13.15 [334]

6.54 [166]

3.74 [95]

Cast steel

D B

H



®

11.2 Load Hook Dimensions

øM

t1

e3a2

a3

h2

b2

b1

a1 h1

t2

Hook Forging Nr

øM inch [mm]

øa1 inch [mm]

a2 inch [mm]

a3 inch [mm]

b1 inch [mm]

b2 inch [mm]

e3 inch [mm]

h1 inch [mm]

h2 inch [mm]

t1 inch [mm]

t2 inch [mm]

012 0.551 [14]

1.181 [30]

0.787 [20]

1.339 [34]

0.748 [19]

0.591 [15]

3.268 [83]

0.866 [22]

0.748 [19]

1.26 [32]

0.394 [10]

025 0.63 [16]

1.417 [36]

1.024 [26]

1.614 [41]

0.866 [22]

0.748 [19]

3.78 [96]

1.102 [28]

0.945 [24]

1.496 [38]

0.512 [13]

05 0.787 [20]

1.693 [43]

1.339 [34]

1.929 [49]

1.142 [29]

0.945 [24]

4.134 [105]

1.457 [37]

1.22 [31]

1.693 [43]

0.551 [14]

1 0.945 [24]

1.969 [50]

1.575 [40]

2.244 [57]

1.496 [38]

1.26 [32]

4.724 [120]

1.89 [48]

1.575 [40]

2.323 [59]

0.945 [24]

08 0.945 [24]

1.89 [48]

1.496 [38]

2.126 [54]

1.378 [35]

1.142 [29]

4.528 [115]

1.732 [44]

1.457 [37]

2.087 [53]

0.709 [18]

1.6 1.181 [30]

2.205 [56]

1.772 [45]

2.52 [64]

1.772 [45]

1.496 [38]

5.315 [135]

2.205 [56]

1.89 [48]

2.638 [67]

0.945 [24]

Dimension a2 is without safety latch. Hook dimensions are according to DIN 15401.



®

11.3 Swiveling Body Hook The swiveling body hook attaches to the hoist body. The hook is equipped with a spring-loaded safety latch and is supported on a thrust bearing to allow it to rotate 360° easily even under load. It is available only on SM1, SM2, SM5 and SM10.

11.4 Fixed Body Hook The fixed body hook is attached to the hoist body in a fixed position. The mounting position of the fixed top hook is perpendicular to the hoist body as shown below. The hook is supplied with a spring-return type safety latch. The hook is easily removable from the hoist. To maintain proper hoist balance, the asymmetrical hook must be installed on the hoist so the hook opening is positioned as indicated in the figure below.

11.5 Body Hook Dimensions

a4

e3a2

a3

h2

b2

b1

a1 h1

Hoist øa1 inch [mm]

a2 inch [mm]

a3 inch [mm]

a4 inch [mm]

b1 inch [mm]

b2 inch [mm]

e3 inch [mm]

h1 inch [mm]

h2 inch [mm]

SM1 1.18 [30]

0.79 [20]

1.34 [34]

0.79 [20]

0.75 [19]

0.59 [15]

3.27 [83]

0.87 [22]

0.75 [19]

SM2 1.18 [30]

0.79 [20]

1.34 [34]

0.79 [20]

0.75 [19]

0.59 [15]

3.27 [83]

0.87 [22]

0.75 [19]

SM5 1.42 [36]

1.02 [26]

1.61 [41]

0.98 [25]

0.87 [22]

0.75 [19]

3.78 [96]

1.10 [28]

0.94 [24]

SM10 1.69 [43]

1.34 [34]

1.93 [49]

1.06 [27]

1.14 [29]

0.94 [24]

4.13 [105]

1.46 [37]

1.22 [31]

SM16, 20, 25 2.20 [56]

1.77 [45]

2.52 [64]

1.73 [44]

1.77 [45]

1.5 [38]

5.31 [135]

2.20 [56]

1.89 [48]

Dimension a2 is throat opening without safety latch. Dimension a4 is throat opening with safety latch. Dimension e3 is for fixed body hook only.



®

11.6 Self Locking Hooks Self-locking hooks have positive action throat closure and are available for the load block and as a suspension hook for the hoist. Not available for the SM1, SM2 or SM16/20/25 2 fall units.

H

b1h1

H1

a2

a1

B D

Hoist Fall øa1 inch [mm]

a2 inch [mm]

b1 inch [mm]

h1 inch [mm]

B inch [mm]

D inch [mm]

H inch [mm]

H1 inch [mm]

SM5 1 1.18 [30]

1.77 [45]

1.18 [30]

1.18 [30]

2.05 [52]

2.05 [52]

6.77 [172]

4.13 [105]

SM10 1 1.18 [30]

1.77 [45]

1.18 [30]

1.18 [30]

2.68 [68]

2.68 [68]

7.6 [193]

4.13 [105]

SM16 1 1.5 [38]

2.17 [55]

1.38 [35]

1.5 [38]

3.39 [86]

2.83 [72]

9.25 [235]

5.12 [130]

SM20 1 1.5 [38]

2.17 [55]

1.38 [35]

1.5 [38]

3.78 [96]

3.15 [80]

9.84 [250]

5.12 [130]

SM25 1 1.5 [38]

2.17 [55]

1.38 [35]

1.5 [38]

3.78 [96]

3.15 [80]

9.84 [250]

5.12 [130]

12 Low Voltage Control The low voltage control is magnetic motor control utilizing contactors. The controls are mounted in an enclosure on the hoist. The control panel for the SM1, SM2 and SM5 hoist is a printed circuit board with the contactors, transformer, etc. soldered to the board. The circuit board makes most of the internal connections. On the other hand, the SM10, SM16, SM20, and SM25 hoists have contactors, transformer, etc. mounted on a plate with electrical wire connections. Configurations B,C,D,S & V are low voltage control.



®

13 Hoist Limit Switch

13.1 Upper and Lower Electrical Limit Switches Upper and lower electrical limit switches are for over-travel protection and available for all models except the SM2. The limit switches are load block or chain-stop activated. The upper and lower electrical limit switches are effective only when the hoist is mounted in the normal position of a fixed installation. The switch housing is recessed into the underside of the hoist body.

Note: The upper and lower electrical limit switches are not to be used as automatic stops during normal operation of the hoists.

The hook block activates the upper limit switch as it approaches the hoist body and once it is activated, only the “up” circuit is opened. When the hook block is lowered to its lowest limit of travel, the chain-stop, mounted to the free end of the load chain, activates the lower limit switch, which opens the “down” circuit only.

As standard the lower limit position only is adjustable from maximum lift. It is adjusted by repositioning the chain-stop on the free end of the load chain. The chain-stop shall always be located at least 36 inches [1m] from the end of the chain. If the load block has to stay a certain distance away from the hoist body, an extra chain-stop has to be mounted to the load chain between hoist body and the load block. The extra chain-stop strikes the limit switch instead of the load block. This extra chain-stop is only possible for one-fall units. In all other cases, use a geared limit switch. See Hoist Limit Switches.

13.2 Geared Limit Switch A geared limit switch allows the user flexibility to adjust and set the limits of hoist travel. The switches are wired into the control circuits. The limit switch enclosure has a protection rating of IP-55. Note: The Geared Limit Switch is not designed as a precision limit switch and should be used as a safety stop only. The geared limit switch accuracy is dependent on the hoist selected and the height of lift (accurate to within +/- 15"). The use of contact type upper and lower limit switches described above in section 13.1 (only when the hoist is mounted in the normal position) or the Stagemaker Configuration C is recommended when the application requires close tolerance positioning. Once the limit switch is tripped, the load must travel at least 18 inches [50cm] in the opposite direction to reset the switch.

The 2-switch geared limit switch is adjustable and provides over-travel protection for the upper and lower limits of hoist travel. The 4-switch geared limit switch provides over-travel protection for upper and lower limits of hoist travel and it can be set for two additional intermediary positions as needed. Configuration 2 switches 4 switches A Not available Not available B Optional for all SM hoists (except SM2) Optional for SM5 and SM10 only. C Optional for all SM hoists Optional for SM5 and SM10 only. D Must use a 4-switch geared limit Standard E Optional for all SM hoists Optional for SM5 and SM10 S Not available Not available V Optional Optional When the rotary limit switch is installed on the outside of the hoist body, it increases some of the outline dimensions of the hoist body.



®

Hoist Body Location of rotary limit switch SM1 Inside the body SM2 N/A SM5 Inside the body SM10 Inside (2 switches) or Outside (4 switches) SM16, SM20, SM25 Inside the body (2 switches) A geared limit switch shall be used in at least the following cases:

Where mandated through local safety standards for over-travel protection In cases where the use of block activated upper and lower limit switches is impractical such as on

inverted concert hoists with low voltage control Hoists that are operated with BGV-C1 higher degree of safety

14 Hoist Protection Rating For all configurations, the hoist nameplate will carry an enclosure protection rating of NEMA 3R type [IP55]. Hoists for configurations B, S & V only have a CSA c/us rating.

15 Capacity Plate Capacity plates are affixed to each side of the load block and to the hoist body clearly identifying the rated capacity of the hoist. The unit for capacity is kilogram for metric rated hoists or TON (2000 lbs.) for US rated hoists.

16 Surface Treatment/Paint Specification The type of paint for the STAGEMAKER® concert hoist is a non-reflecting matte black, powdered epoxy where the paint thickness is 70 to 100 microns. Before the paint is applied, the surface is degreased. The paint drying time is 20 minutes and the drying temperature is 200 °C [392 °F]. Part Paint Specification Color Hoist body RAL 7021 Black-gray Top body assembly RAL 7021 Black-gray Load hook RAL 7021 Black-gray Load block assembly RAL 7021 Black-gray



®

17 Incremental Encoder The incremental encoder constantly monitors the position/height of the load and feeds it back to the controller. With the incremental encoder, the positions are not absolute and need to be reset. Note: None of these encoders are short-circuited protected. Therefore, it is very important to check the wiring before power is applied. R&M recommends the use of Belden MMICS shielded cable for the motor cables when an incremental encoder is used.

17.1 SM1 Hoists The encoder when supplied on the SM1 hoist is mounted next to the brake in the same spot where the geared limit switch would be mounted. The geared limit switch cannot be furnished if the encoder is supplied on this hoist. The flange is specially machined and therefore it is not possible to add an encoder to existing units. The encoder generates two signals, A and B at 5 pulses per one revolution.

17.2 SM5 or SM10 Hoists The encoder when supplied on the SM5 or SM10 hoist is a ball bearing with an integrated pulse sensor. The bearing housing is specially machined and therefore it is not possible to add an encoder to existing units. The encoder generates two signals, A and B at 32 or 48 pulses (depends on the hoist size) per one revolution.

Supply: 3.8<+V<24V

Signal B Signal A

0V

R

R

1

2

3

4

The required power supply is 24Vdc. Wiring is as follows:

Red wire: +24Vdc Black wire: ground White wire: signal A Blue wire: signal B

The encoder must be wired through the supplied filter because the encoder is sensitive to induced noise. The filter does not include the resistors for the 24Vdc.

A

A

OW

11 - 30V 11 – 30V

0V

Wire color identification: White: 0V Brown: +Vcc Green: A Yellow: B Gray: Top 0 Pink: A/ Blue: B/ Red:0/



®

18 Model Description SM5 50 4 M 1 -B

Hoist Configuration -A Direct control -B Low voltage control -C Low voltage control & programmable controller -D Low voltage control & BGV-C1 higher degree of

safety -E Without external controls (controls by others) -S Single-phase control -V Variable speed control with hoist inverter Duty: 1=1Bm/H3, 2=2m/H4 Speed: Single (M), Two-speed (T), Variable Speed Inverter (V) Hoist speed code Speed Code table Speed code ranges Code Speed (fpm) SM1 8 or 16 2 8 SM2 4 3 12 SM5 4, 8 or 16 4 16 SM10 2, 4, 8, or 16 6 24 SM16 & 20 4 or 8 8 32 SM25 3 or 6 16 64 Capacity / 10 (i.e. 500kg/10 =50) Capacity Code Table Code Cap, kg Cap, ton 12 125 1/8

25 250 1/4

50 500 1/2

100 1000 1

160 1600 1 1/2

200 2000 2

250 2500 2 1/2

500 5000 5 Body Size: SM1, SM2, SM5, SM10, SM16, SM20, SM25



®

19 Conversions Conversion of SI units to U.S. customary units To convert from To Multiply by common Kilogram (kg) pound mass (lbm) 2.205 Kilogram (kg) ton (2000 lbm) 0.0011 Kilowatt (kW) horsepower (hp) 1.34 Meter (m) feet (ft) 3.28 Millimeter (mm) inch (in) 0.03937 Newton-meter foot-pound (lbf) 0.737 Newton pound (lbf) 0.225 R&M Materials Handling, Inc. has made every effort to make this Technical Guide complete and accurate as of the time of printing. Since products are continuously being improved, all data is subject to correction and change. The data presented here is for general information to provide an overview of capabilities of STAGEMAKER® Concert Hoists and their components. For specific applications, certified drawings, capabilities and performance data contact R&M or your distributor for assistance.

Documents

STAGEMAKER Concert Hoist · 2017. 3. 21. · ®R&M Materials Handling, Inc® STAGEMAKER Concert Hoist Springfield, Ohio USA Technical Guide : 800 955-9967 June 2009 5 RM-STGMKR-TG-2002-6-ENG.doc