Protech is recognized as a “Professional ,Vast Know How and Committed” Tooling and Molding Solution Provider to the Medical, Healthcare, Personal Care Industries.
Work philosophy : “Right First Time”
Protech delivers tooling so that your ……. Mold
• Lowest process cycle times, • balanced and optimized cavity filling, • stress free parts, flash free parts, • wide processing window, and • Adaptable to automation, fully automatic cycles, repetitive
dimensional
Protech History :
. Mr.Wu Found Protech Precision Mold Ltd.Total Floor Area : 150㎡.
• Expand size to 3600 ㎡•Recognized by Nypro as “A” level Tooling Supplier for Nokia, Microsoft, Plantronics & J&J Lifescan
. 2‐shots Mold (4 cavity~8 cavity) . . High Cavitations Mold ( 32 cavity)
. Stack Mold (8+8 cavity)
. Medical Mold ( 32 & 48 cavity)
Move to new facility (22,000 ㎡)• 3600㎡ , Tooling Facility• 1000㎡White Room Molding • 250㎡ ISO 8 Cleanroom Molding
ProTech MoldRIGHT FIRST TIME
. ISO 9001. ISO 14001 Certified
1999 2002 2005 2007 2009 2013
Company History
2016
. ISO 13485 Certified
•Total members and years of experience:Design Supervisor 1 +15 yearsSr. Designer 3 + 10 yearsDesigner 2 + 3 yearsProject team 4 + 5 ~ 10 yearsTool Shop Supervisor 1 +15 years
• Sr. Programer 3 +10 years• Programer 3 + 5 years•Machinist 55 +5 ~ 10 years• Technician 5
•Mold Test Eng. 3 + 5 ~ 15 years• Quality 8• Finance & HR 5• Others 15 Total : 120
ProTech MoldRIGHT FIRST TIME
Sales Turnover
60%
30%
5%
5%
ProTech MoldRIGHT FIRST TIME
2014/2015
40%
30%
10%
20%
2012/2013
ProTech MoldRIGHT FIRST TIME
ProTech MoldRIGHT FIRST TIME
ProTech MoldRIGHT FIRST TIME
Plastic Mold Mapping
Feasibility Study/ESI‐ Product Performance‐Molding Possibility‐Molding Performance‐ Tool Performance
1
2 Process Mapping‐ Project Milestone‐Mold Design‐Mold Validation Protocol (IQ, OQ)‐ Gauge R&R
34
Validating & Improving
5
Tooling Manufacturing‐Weekly update with photos‐ Project Milestone update
In House mold trail and measuring‐ Steel Report‐ Scientific Molding‐ FAI‐‐ Short term Cpk
6
Mold Validation‐Long term Cpk‐ OQ‐PQ
DQDFMEADFMMold Flow
ProTech ‘s Engineering
ProTech MoldRIGHT FIRST TIME
ProTech MoldRIGHT FIRST TIME
ValidationMaster Plan
VMB
FunctionalSpecification
Design Review(s)and Design
Qualification (DQ)
Construction
Testing andDocumentation
Preparattion
FAT / SAT asApplicable IQ
OQ
PQ
Validation Summary Report and Approval
Development andValidation Activities
Mold TRANSFER/SHIPMENT
Computer SoftwareValidation/ Source
Code Review asapplicable
Medical & Healthcare Life Cycle Activities
User, FunctionalRequirements
ValidationAcceptable? Yes
YesEquipmentReady forValidation?
No
No
Mold Assembly Floor
ProTech MoldRIGHT FIRST TIME
WEDM and EDM Department
CNC Department
ProTech Mold
CNC JIG GRINDING HAUSER S50 YASDA JIG BORING 950V
WEDM
2 sets
Machine ModelAGIECUT ROGRESSAGIECUT VERTEX
EDM
6 sets
Machine ModelAGIE EXACTMAKINO EDNC65MAKINO EDAF 3MAKINO EDGE3
GRINDING
7 sets
Machine ModelOKASHIMA HB614SAOKASHIMA HB618SAOKUMA A0878JONE&SHIPMAN540ZIERSCH ZT715ZIERSCH ZT48
CNC
6 sets
Machine ModelHARDINGE RS51MSY SP LATHEMAKINO V33YASDA JIGBORER 950VHAUSER S50
• State-of-the-art equipment• Climate Control Workshop, HVAC system
MANUFACTURINGProTech MoldRIGHT FIRST TIME
MOLDINGProTech MoldRIGHT FIRST TIME
a) 11 sets Molding Machine, Clamping Force from 50T – 350Tb) Climate Controlc) 1000㎡ White Room molding floor, 1800㎡ expandable spaced) 250 ㎡ ISO 8 Molding Floore) 24/6 available
11 sets Molding Machine, Clamping Force from 50T – 350T.
SUMITOMO SE50DU (Clamping force 50T) – 4
SUMITOMO SE75DUZ (Clamping force 75T) – 2
SUMITOMO SE130DUZ (Clamping force 130T) – 1
SODICK LA60HSP (Clamping force 60T) – 1
DEMAG C100 (Clamping force 100T) – 1
JSW J55 EL3 UPS (Clamping force 55T) – 1
JSW J350 EL3 UPS (Clamping force 350T) – 1
MOLDINGProTech MoldRIGHT FIRST TIME
Measuring Equipment
Equipment List in Measuring Department:
1. ZEISS CMM SPECTRUM 700 (0.0015mm) - 1 unit2. ZEISS CMM CONTURA (0.001mm) - 1 unit3. ZEISS CMM MICURA (0.0005mm) - 1 unit4. Projector, TOPCON VP-3000 - 1 unit5. TOOL MICROSCOP - 1 unit6. High Gauge, TESA MICR-HITE600 - 1 unit7. ROCKWELL Hardness Tester - 1 unit
100% in‐house capability
2D/3D measurements
Climate Control (20 ℃ )
ProTech MoldRIGHT FIRST TIME
WHY PROTECH ?
ProTech MoldRIGHT FIRST TIME
ProTech MoldRIGHT FIRST TIME
Familiar with IQ, OQ and PQ
Benchmark Performance. Optimize cooling time, recovery and Cycle time.
Mold commissioning, Average record of Cpk >1.67
100% interchangeability mold inserts
100% On Schedule
Professional Program Management
Effective Response and Service
Sales and Manufacturing siteAddress ：4B, Jiujiu Industrial Road, Minzhu Jiujiu Industrial Zone, Xihuan Road,
Shajing, Baoan, Shenzhen, CHINA
Tel : 0086-0755-27298129 Fax : 0086-0755-27297709
Sales Contact:
Stephen Chong
Sales Manager
Protech Precision Mold – Right First Time
+ 86-18938697883｜[email protected]
Website : www.protech-mold.com.cn
ProTech MoldRIGHT FIRST TIME
ProTech MoldRIGHT FIRST TIME
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