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Devices & Process LibraryMax Hernndez
Marzo 14, 2013
Audio:
-
01-800 062-0000
Cdigo Part. 0104136
Clave Webex:
IndGo2013
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DDDDevices and
PPPProcess
Schneider Electric 2- Division - Name Date
LLLLibrary
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Device & Process Library Objectives
Implement process, regardless
its nature:Continuous
Batch
Schneider Electric 3- Division - Name Date
Hybrid (the more common)
Serve all markets:
Process: WWW, Food & Beverage,Chemical, Cement, Power, etc.
Infrastructures: airports, tunnels,building, water distribution, etc.
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DPL UVP and Benefits
Unique Value Proposition
Standardize Process Control Operating modes
Benefits
Reduce en ineerin effort
Schneider Electric 4- Division - Name Date
Improve operability
Reduce training effort
Simplify maintenance
Selling against
Siemens PCS7
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Device & Process Library (DPL)
Library for diverse segments in
process industry Large number of supported
Schneider Devices, e.g. Sepam,ATV, Tesys etc.
No special industry focus
Schneider Electric 5- Division - Name Date
FunctionsSchneider Devices
Signal Conditioning
Motors, Valves & Actuators
Regulation and Control
BenefitsStrong in device support
Modular approach
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Scope DPL
Schneider Electric 6- Division - Name Date
Scope oftheDeviceandProcessLibrary
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DPL offer
stem
Citect - Supervision (Vijeo Citect)
Devices Process Diagnostic
Schneider Electric 7- Division - Name Date
D
PLControls
Unity - Control (Unity)
Comms Devices Process Diagnostic
Devices Process DiagnosticCommunication
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Libraries abstraction layers
Process
AuxiliarySignal conditioning Devices Regulation Sequential
CAL
FUNCTIONAL
Schneider Electric 8- Division - Name Date
Modbus CanOpenEthernet
Communications
Energy SafetyStarters
Devices
Drives Motion Processor
Diagnostic
SERVICES
TECHNOLOGI
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Process Library Signal Conditioning
AINPUT, AINPUT1, AOUTPUT, DINPUT, DOUTPUT.
ON/OFF Devices
DEVCTL, DEVLP, DEVMNT, MOTOR2.
Motorized Valves
MVALVE, MVALVED.
Control and Hand Valves
CVALVE, HVALVE.
Speed Driven Devices
Schneider Electric 9- Division - Name Date
.
Regulation
PIDCTL, ARAMP, ASELECT, ASELECT1, ALINEAR,
RATIOCTL, LDLGCTL, IMCTL, PWMCTL, SPLRGCTL,
PIDMUX.
ON/OFF Control
STEP3CTL.
Sequential Control
SEQCTL1 (and auxiliary blocks).
Auxiliary Blocks
AALARM, ACALC, DCALC, CONDSUM, CONDSUM1,MSGBOX.
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Device LibrariesCommunications
Ethernet (Modbus TCP), CANopen, Modbus.
Modbus TCP to Modbus and CANopen a Advantys STB/RTP) Gateways.
Communication statistics.Motor Controllers and Starters
Tesys U y Tesys T
Schneider Electric 10- Division - Name Date
ATV31, ATV61 y ATV71.
Progressive StartersATS48.
Power MetersPM710 y PM800.
Electrical Network ProtectionSEPAM20, SEPAM40 y SEPAM80
Servo Drives Lexium05 e Icla.
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Other Resources
System Diagnosis Library
Controllers and Supervision nodes.
User authentication based on OperatingSystem user accounts
Associate privileges and areas to User Groups.
Schneider Electric 11- Division - Name Date
Parameters/Recipe managementDownload/Upload, enumeration sets, ODBC.
Vijeo Citect Pages Templates
PID Groups
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[Functional layer] Process offer
Schneider Electric 12- Division - Name Date
Signalconditioning:-AINPUT-AINPUT1-AOUTPUT-DINPUT
-DOUTPUT
Devices:-DEVCTL-DEVLP-DEVMNT-MOTOR2-MVALVE
-MVALVED-CVALVE-HVALVE-SDDEVCTL
Regulation:-PIDCTL-ARAMP-ASELECT-ASELECT1-ALINEAR
-RATIOCTL-LDLGCTL-IMCTL-PWMCTL-SPLRGCTL-PIDMUX
-STEP3CTL
Sequential:-SEQCTL1
Auxiliary:-AALARM-ACALC-DCALC-CONDSUM-CONDSUM1
-MSGBOX
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DDDDevices and
PPPProcessLLLLibrary
Schneider Electric 13- Division - Name Date
The Object ModelThe Object ModelThe Object ModelThe Object Model
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DFB Interfaces STatus data (_ST) FIC1_PIDCTL_ST FIC1_CONDSUM_ST
STatus data (_ST) FIC1_PIDCTL_ST FIC1_CONDSUM_ST
+(when applicable)
ConFiGuration data
(_CFG) FIC1_PIDCTL_CFG
FIC1_PIDCTL.SC.PV > 1000?
Supervision
Sequential Control
FIC1_PIDCTL.SC.LSP :=5000
Schneider Electric 14- Division - Name Date
FIC1_PIDCTL
FIC1_PIDCTL_CFG
Maintenance,Interlocks,
...
Outputs
SetPoint,Interlocks,
PIDCTL_CFG
PIDCTL
Continuous Control
Inputs &ConfigurationParameters
SC
FIC1_PIDCTL_STPIDCTL_ST
LSP
PV
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Integration Basis
Supervision
SGC Genies(DEVCTL)
Fail Cond.
OperationMaintenance
Interlocks
SGCFaceplate(DEVCTL)
Schneider Electric 15- Division - Name Date
[CONDSUM]Interlock
Conditionssummary
[CONDSUM]Fail
Conditions
summary
[DEVMNT]Device
Maintenance
Continuous
Control
CONDSUM CONDSUM DEVCTL DEVMNTSGCU
Components
SGU Component
(Control Module)
Tesys UTechnological
Block
DEVCTLMotor
Control
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[DPL] Object Model Philosophies
Device Objects
Device Object
Object Interface
DeviceConfiguration
Object.SC.Element
Schneider Electric 16- Division - Name Date
Object Control
Device Control
COM Status
Device Status
Supervision
Device Feedbacks
ProcessManagement
ProcessFeedback
OperatorActions
ProcessManagement& GUI Feedback
GUI Feedback
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[DPL] Object Model Philosophies
Process Object
Object Interface
Control Sequence(Cascade Mode)
Object.SC.Element Sequence Feedback
Process Object
Schneider Electric 17- Division - Name Date
Object Control
Process State
Interlocks
Supervision
Process Control
ProcessManagement
Safety
OperatorActions
ProcessManagement& HMI Feedback
HMI Feedback
Process Feedbacks
Object CTRLConfiguration
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[DPL] Composite Object
Process Fct
Process Object
Object Control
Process State
Interlocks
Process Control
Process Feedbacks
Object CTRL
Schneider Electric 18- Division - Name Date
Device Object
Object Control
Device Control
COM Status
Device Status
Supervision
DeviceFeedbacks
Supervision
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DDDDevices and
PPPProcessLLLLibrary
Schneider Electric 19- Division - Name Date
Communication LayerCommunication LayerCommunication LayerCommunication Layer
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CommonDeviceInterface
SDDEVCTLMotorControl
SDDEVCTLMotorControl
SDDEVCTLMotorControl
MBATV31DeviceControl
Traditional wiring iPMCCs
CommonFunctionInterface
SDDEVCTLMotorControl
ATV61DeviceControl
SDDEVCTLMotorControl
Adaptability
MBATV31DeviceControl
Hybrid (Traditional + iPMCC)
ATV61DeviceControl
Schneider Electric 20- Division - Name Date
I/OIn/Out Channels
I/OIn/Out Channels
CommunicationsFieldbus
I/OIn/Out Channels
CommunicationsMessaging
MBPortPort
Management
CommunicationsFieldbus CommunicationsMessaging
MBPortPort
Management
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[Functional layer] Devices integration
1 Speed 1 DirectionDEVCTL
1 Speed 2 DirectionsMOTOR2
ATS TesysU TesysT ATV
Motor management
Schneider Electric 21- Division - Name Date
2 Speeds 1 DirectionMOTOR2
2 Speeds 2 DirectionsSDDEVCTL
Variable speedSDDEVCTL
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[Technological layer] Devices offer
EthernetModBus Advantys
Starters:
-ATS48
-TesysU (5)-TesysT
Drives:
-ATV31
CanOpenM340
CanOpenPremium
CanOpen
Quantum(1)
Schneider Electric 22- Division - Name Date
Energy:
-Sepam (3)-PowerMeter (2)
-ATV6171 (2)
Motion:
-Lexium-Icla
Safety:
-XPSMC
Explicit
messaging
Located data (%MW)(1) Through Advantys STB
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Device
[Services layer] Modbus Communication
ModBus
ModBusClient
ModBusClient
Schneider Electric 23- Division - Name Date
Explicitmessaging
Platform dependent
ModBus
EthernetPortQ
ModBus
EthernetPortP
Gateway
ModBus
EthernetPortM
ModBusPortModBusPortM
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[Services layer] CANOpen Comm
CanOpen
Client
CanOpen
Scanner
AdvantysBridge
Platform independent (Communication Abstraction Layer)
Schneider Electric 24- Division - Name Date
%MW
CanOpen
Port
CanOpen
PortM
Explicitmessaging
Implicitmessaging
Platform dependent
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[Services layer] Ethernet Comm
ModBus
EthernetClient
ModBus
EthernetScanner
Platform independent (Communication Abstraction Layer)
Schneider Electric 25- Division - Name Date
ModBusEthernet
PortQ
ModBusEthernet
PortP
ModBusEthernet
PortM
Explicitmessaging
Platform dependent
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[Services layer] Communication solutionSame software structure as the real architecture:
Port
Schneider Electric 26- Division - Name Date
Workmemory
Device
Client Client
Gateway
Workmemory
Client
Scanner
Client
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Control solution
Device Objects:
Belong to hardware Layer
Implement technological device controlUse implicit communications in CANopen, Advantys and Ethernet
Explicit communications in Modbus (messaging solution)
Standard way to control devices whatever communications or device type
Schneider Electric 27- Division - Name Date
Hardware Abstraction:
Design process without focus on hardware, this can be done later
Interfaces describe the Connection Process Object Device Object
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DDDDevices and
PPPProcessLLLLibrary
Schneider Electric 28- Division - Name Date
ErgonomicErgonomicErgonomicErgonomic
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Ergonomics
Consistent (and customizable) color definition:
Green: energized status and analog set pointvalues (SP)
Gray: de-energized status
Cyan: present analog values (PV)
Yellow: warnings and analog outputs (OP)
Schneider Electric 29- Division - Name Date
e : a arms
Blinking: An operation intervention is being requested
Consistently standardized Icons
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Operation Modes
Following Operation Modes are available formanaging SetPoints, avoiding SetPoint changeswhen switching modes:
Operator (LSP-Local Set Point):The operator establish the Set Point from theSupervision subsystem .
Schneider Electric 30- Division - Name Date
Program/Local (LSP-Local Set Point):The programmed sequences in the controllerestablish the Set Points (by exception).
Program/Cascade (RSP-Remote Set Point):The continuous control logics programmed in the
controller establish the Set Points (by level).
Facilitates the process operation
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Interlocks and Initial Conditions
All Command Control Modules exist withinterlocking management, including:
State Interlocking (ILCK): Active / Inactive.
Position Security (ILCKSP).
Bypass switches from supervision
Schneider Electric 31- Division - Name DateProvides greater visibility and operability of the process
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Signals Simulation
The functional blocks with inputs from field can besimulated in the supervision subsystem :
Digital Inputs
Analog Inputs
Device On / Off (confirmation of motion, limit switches, ...).
Schneider Electric 32- Division - Name Date
Facilitates the validation of the system before installation
and reduces impact by increasing the availability of the process
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Commissioning & Signal Diagnostics
Operator Screens in the controlconfiguration (Unity Pro) allows to testsignal consistency of the field
Digital Inputs
Analog Inputs
Schneider Electric 33- Division - Name Date
Device On / Off (confirmation of motion, limitswitches, ...).
Integrated diagnostics to determine when there isa problem with a signal field and how to respondto this situation
Reduces the cost (time and effort) on the test signals andincreases the availability of process
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The DPL value
Without DPL
With DPL
Engineering TimeDelivers system standardisation for the
end user
Provides rich functionality
Schneider Electric 34- Division - Name Date
Decreases the engineering time forprojects (reuse)
Compatible with the installed base
Protection of the investment
=S= will port the functionality over time
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Libraries for
Liquid FoodLib V1.2Liquid FoodLib V1.2
WaterLib V1.0
CementLib V1.1
SegmentLibrariesSegmentLibraries
Schneider Electric 35- Division - Name Date
Low Voltage Power ControlLib V1.0Low Voltage Power ControlLib V1.0
AdvancedLibrariesAdvancedLibraries
CoreLibraryCoreLibrary
Device & Process LibraryLib V1.5Device & Process LibraryLib V1.5
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Libraries for
Whats presented here after is only a high level summary of each library.
Detailed customer benefits the value proposal are given forreference at the end of this document.
But they wont be presented here.
Whats presented here after is only a high level summary of each library.
Detailed customer benefits the value proposal are given forreference at the end of this document.
But they wont be presented here.
Schneider Electric 36- Division - Name Date
We have not yet launched an Alliance Partner type of license forthese libraries: low cost and time limited.
So far only exist time unlimited licenses which are more targeted
for End Users.
But should a need exists right now with one of our Alliance Partners,please contact Gururaja DP.
We have not yet launched an Alliance Partner type of license forthese libraries: low cost and time limited.
So far only exist time unlimited licenses which are more targeted
for End Users.
But should a need exists right now with one of our Alliance Partners,please contact Gururaja DP.
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General Purpose / DPL Library offer
Supervision (Vijeo Citect)
ATV31,61,71TesysU, Tesys T
PM710, PM800
SEPAM 20,40,80
Lexim , icla
Devices
Signal ConditioningON-OFF Devices
Motorized valves
Speed Driven dev
Process regulation
Process
RTCBattery Diag
Comm Diag
TASK Diag
Diagnostic
Schneider Electric 37- Division - Name Date
Unity - Control (Unity)
Comms Devices Process Diagnostic
Modbus Client,Scanner
Ethernet cient, Scanner
MB Ethernet GatewayCanOpen client,
CanOpen Scanner
MBPor, EthPort,
CanOpen Port
Communication
ATV31,61,71
TesysU, Tesys T
PM710, PM800SEPAM 20,40,80
Lexim , icla
Devices
Signal ConditioningON-OFF Devices
Motorized valvesSpeed Driven dev
Process regulation
Process
RTCBattery Diag
Comm DiagTASK Diag
Diagnostic
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Water Library
Main benefitsAdaption of DPL library for water domain requirements Feature that can talk to 3rd party systems so thatunmanned remote station alarms & events can be sentover SMS and e-mail. Local Mode operation of equipments on remote
pumping stations All devices and equipments have load sheddingfunctionality
Roadmap
V2.0 - Tank Management, Dual mediafilter control, Normal & Backwash filter,
Water Quality Analysis V3.0 Fuzzy based Chlorine
concentration Control, Sludge Wastewater treatment
V4.0 - Energy Management inAeration, Sludge Treatment
Schneider Electric 38- Division - Name Date
a s ns e
Equiment ServicesProcess
Motorsactuators
PIDsRatioInput/Output
(Analog/Digital)
SchedulerPump selection
Li id f d Lib
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Liquid food Library
Whats inside?
Main benefitsThis library has been designed to comply with thespecific needs of the Liquid Food industry taking int oaccount tank storage, liquid transfer, heat exchange,separation, mixing, fermentation, distillation orconcentration as well as specific constraints such ashygiene (capacity to clean, sanitize installation) andcross contamination (mix-proof design)
Roadmap V3.0 - Bulk Material Handling
V4.0 - Sugar Crystallization
V5.0 - APC for Dryers, Pasteurizers& refrigeration for achieving energymanagement
V6.0 - Tetrapack processing
V7.0 - Edible Oil / Brewery Library
Schneider Electric 39- Division - Name Date
Equipment ServiceProcessDevice
Operation of SCAIMEeNode4-T weighingdevice (Tank and Silo
weighing*)
EquipmentManagementProcess Valves and
pumps
FunctionManagementFunction
Management fromBatch engine
CIP ManagementTransferManagement
ParametersManagement
C t Lib
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Cement Library
Whats inside?
Main benefits
The MMM library contains all the common functions requiredby most of the MMM segment industries (Cement &Mining)It is completed by the Cement library specific to cement
Industry specially managing the Kiln and the Mining librarywith Mining Process control application templates
Roadmap MMM V2.0 - Weigh Feeder, SolidFlow feeder , Air Compressor,Stacker, Reclaimer, Pre-heater fancontrol MMM V3.0 - Energy Management
for Slip power recoveryMining V2.0 - Scrubber control,Heavy Media Separator , MagneticSeparator Mining V3.0 - APC in Floatation &
Schneider Electric 40- Division - Name Date
Generic MiningCement
Sag Mill Control
Crusher ControlBelt ConveyorWet Grinding MillControlHydro Cyclone Control
Floatation ControlThickener ControlAgitator controlRotary Dryer ControlSpiral Control
Multi fuel ControlGas AnalyzerGirth Gear Lubrication
Group ControlGroup Start ManagementGroup Stop ManagementRoute ManagementBag Filter
Belt Conveyor oneDirection
LVPC & EM ILS Lib
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LVPC & EM-ILS Library
Whats inside?
Main benefits
These two libraries bring Energy to ProcessManagement
Power Monitoring, Energy awareness, power controland simulation functionalities are embedded with
loadshedding, optimization, dashboards anddemand/response functionalities
RoadmapVersion 2 - Energy data abstraction for
Electrical & Non electrical itemsEnergy aggregation ability @ different plant
levels, Build Energy Metrics with Normalizedenergy data @ various levels
Version 3 - Demand & response algorithms @plant level Version 4 - Define different process states
and corresponding energy profiles fordevices, equipments & process cells
Build Energy metrics of process states of
Schneider Electric 41- Division - Name Date
Devices ServicesEquipments
p an un s, y o er orm rocessIntelligent Energy load shedding
CompactMasterpact
SourceIn-feedLoad
GeneratorTransformer
Load ManagerBus Bar
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Libraries Distribution
LicensingLicensing
Library Software
Distribution
Library Software
Distribution
All library
All library
Schneider Electric 42- Division - Name Date
Electronic shipmentof licenseOncommercialOrder
Electronic shipmentof licenseOncommercialOrder
Software is
Available forDownload onWeb
(Automation
Store)
Software is
Available forDownload onWeb
(Automation
Store)
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Pricing of Libraries on
Liquid FoodLib V1.2Liquid FoodLib V1.2
WaterLib V1.0
CementLib V1.1
SegmentLibrariesSegmentLibraries
3K 2K 1K
Schneider Electric 43- Division - Name Date
Low Voltage Power ControlLib V1.0Low Voltage Power ControlLib V1.0
AdvancedLibrariesAdvancedLibraries
CoreLibraryCoreLibrary
Device & Process LibraryLib V1.5
Device & Process LibraryLib V1.5
2K
1.5K
Water Library
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Water Library
Value Proposition
Value Proposition
Process and Energy Management in Water inthe same system are facilitated thanks to loadshedding functionalities embedded in objects
Schneider Electric 44- Division - Name Date
Value Proposition
SchedulerTime based scheduling of operation onequipments & devices
this segmentWWW library allows up to 5 pumps atrun time
Liquid food Library
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Liquid food Library
Value PropositionHygiene Management in liquid food
CIP Recipe Management (configure and managedifferent phases and parameters)
CIP function Management
Source and destination selection for material transfer incircuit (pre selection and on line switching ofalternative
Schneider Electric 45- Division - Name Date
T01 T02 T03 T04 T05 T06
Liquid food Library
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Liquid food Library
Value Proposition
Equipment Management (Equipment status, operationand product information)
Function Management (simplified state logic derived
from S88 standard)Integration with Batch engine for function management
30 interlocks and failure conditions
Schneider Electric 46- Division - Name Date
Liquid food Library
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Liquid food Library
Value Proposition
Mix proof design and weighing
To prevent cross contamination (2-way, 3 wayand 4 way valves)
Integrated weighing device (eNode-4T fromScaime)
Schneider Electric 47- Division - Name Date
Cement Library
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Cement Library
Value PropositionGroup ManagementAbility to group equipments & Operate
- Manage both Start / Stop Sequence of a group- Single point interlock management
Alarm Management as part of a group- First Device Failure Alarm
- Alarm Inhibition : Populate only relevant alarm- Alarm & Warning Masking
Schneider Electric 48- Division - Name Date
Group 1
Group 2
Group N
Cement Library
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Cement Library
Value PropositionRoute Management Routes are sub sets of a group Single click selection of equipments belongingto a path (Route)
- Manage Start / Stop Sequence of aRoute
Schneider Electric 49- Division - Name Date
Route 1 ou e
Cement Library
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Cement Library
Value Proposition
Kiln Management Fuel, Lubrication, Gas Analyzer Manage Multi-fuel for Energy Efficiency
- Fuel usage by their priority- Manage fuel ratio for a given heating set point
- Calorific value set point- Up to Six different fuels
Monitoring of gear lubrication system and gas analysis
Schneider Electric 50- Division - Name Date
Mining Library
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Mining Library
Value PropositionApplication templates embed the Mining process
knowhow such as:
- Crusher Control
It is used to control the crushing process. Thereare different types of crushers such as Jawcrusher, Gyratory crusher, Impact crusher,Roller crusher etc.
- Hydro Cyclone Control
Schneider Electric 51- Division - Name Date
It is used to control the process of classification
or separation of coarse and fine particles. It isused for a single hydro cyclone to control theseparation process or for a hydro cyclonebank to control the separation in a series ofcyclones. Additionally it can monitor massbalance in a single cyclone or in a cyclone
bank.- Flotation Control
It is used to control the process of concentration(Ore enrichment) in a Rougher or Scavengertype Flotation Column.
LVPC & EM-ILS Library
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LVPC & EM ILS Library
Value Proposition
Perform automatic load shedding Continuous power balance calculationssource & consumption Simulation
Supports Testing & commissioning Build Single line diagram of the plant electricnetwork
Schneider Electric 52- Division - Name Date
LVPC & EM-ILS Library
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LVPC & EM ILS Library
Value Proposition
Power MonitoringComponents to build one-line diagramof the electrical system Connections between components of
the electrical system Each equipment uniquely identified Ratings of equipments
Energy Awareness Maximum (nominal) power a source iscapable of providing Generation that can be picked up withinreasonable time afterthe loss of connected generation
The maximum (nominal) power that everyload can draw
Value Proposition
Schneider Electric 53- Division - Name Date
Criticality of every load connected
Priority of loads to re-connect with in acriticality group
Value Proposition
Power ControlContinuous power balance calculationsthat enable decisions Perform automatic load shedding Re-connecting the disconnected loadswhen power source isrestored
Interlocking between loads to control loadshedding
Value Proposition
Simulation Supports simulation for efficient design powermanagement
systems Supports Testing & commissioning Evaluate impact of power loss or overloadscenarios during
operation by simulation
LVPC & EM-ILS Library
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LVPC & EM ILS Library
Value Proposition
Complete with demand/responseAnything about EM-ILS libraryOr explain in roadmap
Schneider Electric 54- Division - Name Date
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Make the most of your energy