Upload
cargill-macmillan-iv
View
81
Download
2
Embed Size (px)
Citation preview
Operations InternSummer 2016
Campbell MacMillan
Summer Goals
Gain Knowledge
Hands-On Learning
Add Value
About Me Boulder, CO
University of Oregon, June 2014 (Ethnic Studies, Geography)
Gap Year (Southeast Asia, Eastern Europe)
Nyagi Project
Ski, Golf, Travel
The Internship Location: Lake Odessa, MI Position Title: Operations Intern Supervisor: Jessica Swiontek
Training
4 Weeks of training 3 different shifts Each production room Shadowed line operators, food handlers, sanitation
crew Learned standard operating procedures Safety
Importance of Safety
OSHA Report Occupational Safety and Health
Administration Report Safety guarding in POLO, FEL, Maintenance POLO E-Stop Guard or grind down rotating shafts with
keyways, setscrews plant wide Labeling (pipes, hoist lift) Exit & directional signs Painted eyewash stations
Rotating Shafts The Problem:
Unsafe rotating shafts with keyways/setscrews plant wide (152 locations)
Eliminate exposure to trapping clothing, fingers, hair
The Solution: Identify all shafts that do not meet code Address which shafts need grinding or capping Order shaft caps from Dodge, IPTCI, AMI
Safety Guarding The Problem:
Inadequate guarding around all FEL pick and place robots Inadequate guarding on FEL paddle arm pneumatic
assemblies Eliminate shear points & large gaps that don’t meet OSHA
code
The Solution: Worked with C&T to construct/design appropriate safe
guards
POLO Emergency Stop Cables Installed E-stop cables along pack off area Worked with Windemuller to complete
X5 Auger Chute The Problem
On big tote days, egg spills off auger chute & conveyer belt in X5 - builds up on mezzanine
Due to high velocity and poor design on original chute Creates loss of product Causes micro issue
The Solution Worked with C&T to design larger chute with higher side
walls, less angle Goal - Curb loss of product, improve sanitation, higher
yields
Maintenance Action Week Constructed shelving/racks
Organized/labeled bins
Sorted equipment
Took inventory
Small Projects Replaced safety data sheets Active shooter presentations Measured light intensity of plant
3.5% of plant did not meet OSHA regulations POLO temperature study
Assisted taking temperatures in POLO robot room & cooler Track temperature change On average, temperatures increased 3-5 degrees from
Evergreen machine to cooler
Acknowledgments Ed Alexander Jessica Swiontek Maintenance Department “The Interns” Entire Lake-O Staff
Questions?