Unidad 1 Introducción a La Logística

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    UNIDAD 1. INTRODUCCION A LA LOGISTICA Y CADENAS DESUMINISTRO.

    Temas: INTRODUCCIN U1., 1.1. Conceptos bsicos.,1.2. La importancia de la logstica.,1.3.Caractersticas principales.,1.4. La importancia de la cadena de suministro.,1.5. Tipos de cadenas.

    Periodo: Ago/ Dic 2015

    Presenta: Guerrero-Campanur A.Divisin Ingeniera Industrial / Instituto Tecnolgico Superior de Uruapan.

    Michoacn. Mxico.

    24/08/2015

    LOGISTICA Y CADENAS DE SUMINISTRO

    Ingenieria Industrial / NH1!"!

    COMPETENCIAESPECFICAA DESARROLLAR ACTIVIDADES DE APRENDIZAJE

    Analizar losconceptos bsicos de la logstica y de lacadena de suministros y comprender su importancia

    enla competitividad dela organizacin

    Elaborarde ensayos acerca de las diversas industriasen funcin de las diversas cadenas de suminis tro yestrategiaslogsticas.Realizarreportes acerca de produccin.Realizarinvestigacionesacercade lamisma.

    Realizarcuadros sinpticos.

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    UNIDAD 1. INTRODUCCION A LA LOGISTICA YCADENAS DE SUMINISTRO.

    OBJETIVOGENERAL DEL CURSO

    Disear y mejorar sistemas integrados de produccin, abastecimiento y distribucin de organizacionesproductoras de bienes y servicios. Implementar y administrar sistemas integrados de abastecimiento,produccin y distribucin de organizaciones productoras de bienes y servicios empleando tecnologa de

    vanguardia.

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    UNIDAD 1. INTRODUCCI#N A LA LOGISTICA YCADENAS DE SUMINISTRO.

    CRITERIOSDE EVALUACIN

    40% Conceptual. Conocer los conceptos bsicos y solucionarcasos prcticos de la unidad. (Exmenestipotest).

    20% Actitudinal. Partic ipar efectivamente en clase, e l cri terio ser mediante planteamientos o

    preguntasverbales, a loscuales losestudiantestienen queresponder enla misma forma.Asumirlaresponsabilidad de asistencia al curso. (Bitcorade asistencia).

    40% Procedimental: Elaborar portafolio de evidencias individual de la respectiva unidad donde seincluyen tareas, prcticas, ensayos y exposiciones encargadas por el profesor. (Portafolio deevidencias).

    BibliografaUnid ad1:-CHOPRA,S. &MEINDL,P. (2008).Administracin de la cadena de suministro. Estrategia, planeacin y operacin. Mxico: Person Educacin.pp.3-21

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    UNIDAD 1. INTRODUCCION A LA LOGISTICA YCADENAS DE SUMINISTRO.

    CRITERIOSDE EVALUACIN

    40% Procedimental: Elaborar portafolio de evidencias individual de la respectiva unidad donde se

    incluyenTAREAS, PRCTICAS, ensayos y exposiciones encargadas por el profesor. (Portafoliode evidencias).

    RUBRICA PRACTICAS Y TAREAS.

    Revisarlas caractersticasque sesolicitan ycalifiqueenla columnaValorObtenidoel valorasignadocon respectoal ValordelReact ivo. En la columnaOBSERVACIONEShagalas indicacionesque puedanayudaral alumnoa saber cualesson lascondicionesno cumplidas.

    Valor delreactivo Caracterstica a cumplir (reactivo)

    ValorObtenido

    OBSERVACIONES

    5% Es entregado puntualmente. Hora y fecha solicitada (indispensable)

    5% Presentacin (Portada, etc.), limpieza del trabajo, orden y ortografa.

    Desarrollo

    5% Claridad de objetivo y planteamiento del problema.

    60%Procedimiento, lgica de la solucin, y/o cumple con el total de temas atratar encargados por el profesor.

    25% Solucin correcta

    100% CALIFICACIN:

    UNIDAD 1. INTRODUCCION A LA LOGISTICA YCADENAS DE SUMINISTRO.

    CRITERIOSDE EVALUACIN

    40% Procedimental: Elaborar portafolio de evidencias individual de la respectiva unidad donde seincluyen tareas, prcticas,ENSAYOS y exposiciones encargadas por el profesor. (Portafolio deevidencias).

    RUBRICA ENSAYO.

    Revisarlas caractersticasque sesolicitan ycalifiqueenla columnaValorObtenidoel valorasignadocon respectoal ValordelReact ivo. En la columnaOBSERVACIONEShagalas indicacionesque puedanayudaral alumnoa saber cualesson lascondicionesno cumplidas.

    Valor delreactivo Caracterstica a cumplir (reactivo)

    ValorObtenido

    OBSERVACIONES

    10% Es entregado puntualmente. Hora y fecha solicitada (indispensable)

    10%Introduccin. Max. 150 palabras. (Explica con claridad de qu trata elensayo, especificando las partes que la componen y una pequeadescripcin de cada una de ellas).

    20% Idea principal. (Explica la idea principal que soporta el ensayo).

    30%Anlisis. Max. 500 palabras. (Se analiza el contenido principal de lapresentacin, cumple con el total de temas a tratar encargados por elprofesor y no hay frases copiadas literalmente) .

    20%Conclusiones. Max. 200 palabras. (Incluye opiniones personalescombinados con argumentos bibliogrficos).

    10% Presentacin(ordeny ortografa).

    100% CALIFICACIN:

    UNIDAD 1. INTRODUCCI#N A LA LOG$STICA YCADENAS DE SUMINISTRO.

    CRITERIOSDE EVALUACIN

    40% Procedimental: Elaborar portafolio de evidencias individual de la respectiva unidad donde seincluyen tareas, prcticas, ensayos yEXPOSICIONES encargadas por el profesor. (Portafolio deevidencias).

    RUBRICA EXPOSICIN

    Revisarlas caractersticasque sesolicitanycalifiqueenla columnaValorObtenidoelvalorasignadoconrespectoal ValordelReact ivo. Enla columnaOBSERVACIONES haga lasindicaciones quepuedan ayudaral alumnoa sabercualessonlascondicionesno cumplidas.

    Valor delreactivo Caracterstica a cumplir (reactivo)

    ValorObtenido

    OBSERVACIONES

    5% Inicio puntualmente. Hora y fecha solicitada (indispensable)

    5% Arreglo personal de los expositores, presentacin verbal de los miembrosy explicacin de tema u objetivos.Desarrollo

    15% Trabajo previo de investigacin y preparacin del tema.

    10%Organizacin del trabajo, definicin de roles y participacin y de todos losmiembros del equipo en la exposicin.

    10%Utilizacin de apoyos visuales (Power P oint/Rotrafolios o dibujos/Modelosfsicos, entre otros), auditivos (msica, etc.) o kinestsicos durante lapresentacin.

    15%Lgica de desarrollo de la presentacin y congruencia con los objetivos.

    10%Habilidades de la exposicin (seguridad/lenguaje adecuado/capacidadpara despertar inters/volumen de voz).

    10% Exposicin de los resultados y conclusiones.10% Resolucin de dudas.10% Referencias APA.

    100% CALIFICACIN:

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    UNIDAD 1. INTRODUCCION A LA LOGISTICA YCADENAS DE SUMINISTRO.

    CRITERIOSDE EVALUACIN

    40% Procedimental: Elaborar portafolio de evidencias individual de la respectiva unidad donde seincluyenTAREAS, PRCTICAS, ensayos y exposiciones encargadas por el profesor. (Portafoliode evidencias).

    RUBRICA PORTAFOLIO EVIDENCIAS

    Revisarlas caractersticasque sesolicitanycalifiqueenla columnaValorObtenidoelvalorasignadoconrespectoal ValordelReact ivo. Enla columnaOBSERVACIONES haga lasindicaciones quepuedan ayudaral alumnoa sabercualessonlascondicionesno cumplidas.

    Valor delreactivo Caracterstica a cumplir (reactivo)

    ValorObtenido

    OBSERVACIONES

    5%PORTADA. Presenta: nombre y logo de la escuela carrera materia maestro, ttulo(portafolio) nombre delalumno lugar y periodo.

    5%TABLA DE CONTENIDO. Muestra claramente elcontenido y estructura delportafolio.

    Desarrollo

    10% INTRODUCCIN.La introduccinubica el curso en el contexto acadmicoyexplicala funcindelportafolio,conuna redaccinadecuada

    10% SECUENCIA DIDCTICA.Presenta lasecuencia didctica.

    10%

    ESTRUCTURA. Presenta la estructurao divisiones del portafolio integrandotodaslasevidenciasrequeridasen laasignaturade formaclaray ordenada

    10%REFLEXIONES. Presenta una sntesis de la aplicacin de los contenidos alcampo laboraly al desarrollo personal.

    20%CONCLUSIN. Presenta una proposicinfinal, a la que se lleg despus de laconsideracinde las evidencias, de las discusiones o de las premisas.

    10% ORGANIZACIN YCREATIVIDAD. El trabajo esta bienorganizado y presenta undiseo creativo, cuidando detalles que permitensu revisin.

    10%APORTACIONES PERSONALES. Realiza aportaciones personales o integraelementos valiosos no solicitados.

    10% REFERENCIAS. Referencias APA.

    100% CALIFICACIN:

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    UNIDAD 1. INTRODUCCION A LA LOGISTICA YCADENAS DE SUMINISTRO.

    %ers&e'ti(a Tradi'i)nal* L)g+sti'a , laE')n)-+a 1!0 12.

    Fre ight Transpor tat ion $352, $455 Bi ll ion Inventory Expense $221, $311 Billion Administrative Expense $27, $31 Billion Logistics Related Activity 11%, 10.5% of GNP

    Logistics Related Activity (MEX) 7% of GNP / 2007.

    En Mxico los costos logsticos representan ms de 30 por ciento para las pequeas

    y medianas empresas (Pymes), dijo Mercedes Araoz, representante en Mxico del BancoInteramericano para el Desarrollo (BID). Agreg que loscostos logsticos en el pas representan el14 por ciento del Producto Interno Bruto(PIB), contra el 8 y 9 por ciento de Estados Unidos yCanad. El Financiero 22 junio 2015.

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    %ers&e'ti(a Tradi'i)nal* L)g+sti'a enlas E-&resas de Manu3a'tura.

    Profit

    LogisticsCost

    MarketingCost

    ManufacturingCost

    4 %

    21 %

    27 %

    48 %

    Logistics Related Activity

    (MEX) 7% of GNP / 2007.

    Su&&l, C4ain Manage-ent* T4eMagnitude in t4e Traditi)nal 5ie6

    Estimated that the grocery industry could save $30 billion (10% of operating cost)by using effectivelogistics and supply chain strategies:

    - Atypical box of cerealspends104 days from factory to sale.- Atypical carspends15 days from factory to dealership.

    Laura Ashley turns i ts inventory 10 times a year, f ive times faster than 3years ago.

    CompaqEstimates it lost $.5 billion to $1 billion in sales in 1995because laptops were not available when and where needed.

    AMDWhen the 1 gig processor was introduced by AMD, the price of the 800 mb

    processor dropped by 30%Procter and Gamble

    A large worldwide consumer goods company.Utilised integer programming and network optimization worked in concert

    with Geographical Information System (GIS) to re-engineering productsourcing and distribution system for North America.

    Saved over $200 million in cost per year.

    Source: Interfaces

    Su&&l, C4ain Manage-ent* T4eMagnitude in t4e Traditi)nal 5ie6

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    Kelloggs

    The largest cereal producer in the world.LP-based operational planning (production, inventory, distribution) systemsaved $4.5 million in 1995.

    Hewlett-PackardRobust supply chain design based on advanced inventory optimization

    techniques.Realized savings of over $130 million in 2004

    Source: Interfaces

    Su&&l, C4ain Manage-ent* T4eMagnitude in t4e Traditi)nal 5ie6

    E33e't )n L)gisti's 7)reign Outs)ur'ing

    ProfitG & A

    Marketing

    Logistics

    Overhead

    Materials

    Labor

    Profit

    G & A

    Marketing

    Logistics

    Overhead

    Materials

    Labor

    Tariffs

    Increase

    Reduction

    Increase

    Domestic sourcing Foreign sourcing

    What is a Supply Chain? Decision Phases in a Supply Chain Process View of a Supply Chain The Importance of Supply Chain Flows Examples of Supply Chains.

    Outline

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    84at is a L)gisti's/Su&&l, C4ain9Introduction Logistics / Supply Chain.

    Warehousing

    Warehousing

    Transportation

    Transportation

    Vendors/plants/ports

    Transportation

    Factory

    Transportation usto!ers

    "n#or!ation

    #lo$s

    L)gisti's De3ined

    Su&&l, C4ain Manage-ent De3ined

    CR (2004) Prentice Hall, Inc.

    Logistics is the process of planning, implementing and controllingthe efficient, cost-effective flow and storage of raw materials, in-process inventory, finished goods and related information from thepoint of origin to point of consumption for the purpose ofconforming to customer requirements.

    Council of Logistics Management

    SCM isthe integration of allactivities associated with the flow andtransformation of goods from raw materials through to end user,as wel l as information flows, through improved supply chainrelationships, to achieve a sustainable competitive advantage.

    Handfield and Nichols

    1-18

    Demand forecasting

    Purchasing

    Requirements planning

    Production planning

    Manufacturing inventory

    Warehousing

    Material handling

    Packaging

    Finished goods inventory

    Distribution planning

    Order processing

    Transportation

    Customer service

    Strategic planning

    Information services

    Marketing/sales

    Finance

    Supply ChainManagement

    Supply ChainManagement

    Logistics

    Purchasing/Materials

    Management

    PhysicalDistribution

    Activityfragmentation to 1960 Activity Integration 1960 to 2000 2000+

    Demand forecasting

    Purchasing

    Requirements planning

    Production planning

    Manufacturing inventory

    Warehousing

    Material handling

    Packaging

    Finished goods inventory

    Distribution planning

    Order processing

    Transportation

    Customer service

    Strategic planning

    Information services

    Marketing/sales

    Finance

    Supply ChainManagement

    Supply ChainManagement

    Logistics

    Purchasing/Materials

    Management

    PhysicalDistribution

    Activityfragmentation to 1960 Activity Integration 1960 to 2000 2000+

    E()luti)n )3 Su&&l, C4ain Manage-ent

    CR (2004) Prentice Hall, Inc.

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    %

    1-1&

    Customers

    Transportation

    Inventoryor supply source

    Customer order processing (andtransmittal)

    Customers

    Transportation

    Inventoryor supply source

    Customer order processing (andtransmittal)

    Critical Customer Service Loop

    CR (2004) Prentice Hall, Inc.

    Scope of the Supply Chain for Most Firms

    'hysical distri)ution'hysical supply

    *+aterials !anage!ent,

    Business logistics

    ources o#

    supply

    'lants/

    operations usto!ers

    Transportation

    "nentory !aintenance

    rder processing

    cuisition

    'rotectie pacaging

    Warehousing

    +aterials handling

    "n#or!ation !aintenance

    Transportation

    "nentory !aintenance

    rder processing

    'roduct scheduling

    'rotectie pacaging

    Warehousing

    +aterials handling

    "n#or!ation !aintenance

    Focus #ir!s internal supply chainCR (2004) Prentice Hall, Inc. 1-14

    1-21

    Focus

    Company

    Suppliers

    Suppliers

    suppliers

    Customers

    Customers/

    End users

    cuire onert istri)ute

    The Supply Chain is Multi-Enterprise

    roduct and information flo!

    Scope in

    reality

    CR (2004) Prentice Hall, Inc.

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    84at is a L)gisti's/Su&&l, C4ain9The objective of a supply chain.

    Allstagesinvolved,directly or indirectly, in fulfilling a customer request.

    Includes manufacturers, suppliers, transporters, warehouses,retailers, and customers.

    84at is a Su&&l, C4ain9

    Customer is anintegral part of the supply chain. Includesmovement of products from suppliers to manufacturers todistributors, but also includes movement of information, funds, andproducts in both directions. P robably more accurate to use the term supply network orsupply web

    84at is a Su&&l, C4ain9

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    Typical supply chain stages: customers, retailers, distributors, manufacturers,suppliers.All stag es may not be pr es ent in all supply chains(e.g., no retailer or distributor for Dell).Within each company, the supply chain includesall functions involved infulfilling a customer request (product development, marketing, operations,distribution,finance, customer service).

    84at is a Su&&l, C4ain9

    84at is a Su&&l, C4ain9

    Customer wantsdetergent and goes

    to Jewel

    JewelSupermarket

    Jewel or thirdparty DC

    P&G or othermanufacturer

    PlasticProducer

    Chemicalmanufacturer

    (e.g. Oil Company)

    TennecoPackaging

    PaperManufacturer

    TimberIndustry

    Chemicalmanufacturer

    (e.g. Oil Company)

    Information, Product, Funds

    1-2%

    S"L#C$%&'

    M%'%(EME'T

    ctiity and process

    ad!inistration

    The Multi-)imensions of SC

    CR (2004) Prentice Hall, Inc.

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    1-28

    Customer

    service goals

    The product

    ogistics serice

    "n#or!ation sys.

    Inventory Strategy

    Forecasting

    Storage fundamentals

    Inventory decisions

    Purchasing and supplyscheduling decisions

    Storage decisions

    Transport Strategy

    Transport fundamentals

    Transport decisions

    Location Strategy

    Location decisions

    The network planning process

    The Logistics Strategy Triangle

    CR (2004) Prentice Hall, Inc.

    *+)"CT&+'/+E*%T&+'S

    Sample activities:7uality controletailed production

    scheduling uip!ent !aint.apacity planningWor !easure!ent

    9 standards

    L+(&ST&CS

    Sample

    activities:Transport "nentoryrder

    processing

    +aterialshandling

    Interfaceactivities:'roduct

    scheduling'lant

    location'urchasing

    M%*,ET&'(

    Sample

    activities:'ro!otion+aret

    research'roduct

    !i: ales #orce

    !anage!ent

    Interface

    activities:usto!er

    sericestandards

    'ricing'acaging;etail

    location

    'roduction-logisticsinter#ace

    +areting-logisticsinter#ace

    *elationship of Logistics to Mareting

    and roduction

    &nternal Supply ChainCR (2004) Prentice Hall, Inc. 1-21

    *elationship of Logistics to Mareting

    roduct

    riceromotion

    lace-Customer

    service levels

    &nventory

    carrying costs

    Lot .uantity

    costs +rder processing

    and information

    costs

    Transport

    costs

    arehousing

    costs

    Logistics

    CR (2004) Prentice Hall, Inc. 1-22

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    T4e O:;e'ti(e )3 a Su&&l, C4ain

    Maximize overall value created. Supply chain value: difference between what the final product is worth

    to the customer and the effort the supply chain expends in fil ling thecustomers request.

    Value is correlated to supply chain profitability (difference betweenrevenue generated from the customer and the overall cost across thesupply chain).

    1-32

    T4e L)gisti's/SC Missi)nBallou, R. (2004). o!"stica: #$mini straci%n $e la ca$ena $e suministr o. Pearson &$ucaci%n.

    Getting theright goodsorservicesto theright place, atthe right time, and in the desired condition at thelowest cost and highest return on investment.

    T4e O:;e'ti(e )3 a Su&&l, C4ain

    Example: Dell receives $2000 from a customer for a computer(revenue).

    Supply chain incurs costs (information, storage, transportation,components, assembly, etc.) Dif ference between $2000 and the sum of all of these costs is the

    supply chain profit. Supply chain profitability is total profit to be shared across all

    stages of the supply chain. Supply chain success should be measured by total supply chain

    profitability, not profits at an individual stage.

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    T4e O:;e'ti(e )3 a Su&&l, C4ain

    Sources of supply chain revenue: the customer

    Sources of supply chain cost: flows of information, products, orfunds between stages of the supply chain

    Supply chain management is the management of flows betweenand among supply chain stages to maximize total supply chainprofitability

    De'isi)n %4ases )3 a Su&&l, C4ain

    Supply chain strategy or design Supply chain tactical or planning Supply chain operation

    De'isi)n %4ases )3 a Su&&l, C4ain

    Supply Chain Strategy or Design. Decisions about the structure of thesupply chain and what processes each stage will perform.

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    Su&&l, C4ain Strateg, )r Design

    Strategic supply chain decisions: Locations and capacities offacilities, products to be made or stored at various locations,modesof transportation.

    Some problems in strategic long-run level are productioncapacity planning and supply chain network design. Supplychain design decisions are long-term andexpensive to reverse must take Into account market uncertainty.

    De'isi)n %4ases )3 a Su&&l, C4ain

    Supply Chain Tactical or Planning In a tactical level the most relevantexamples are fleet design problems, and production and inventory

    planning.

    Su&&l, C4ain Ta'ti'al )r %lanning

    Supply Chain Strategy decisions aremedium-term. Def in it ion of a set of polic ies thatgovern short-term operations.

    Fixedby the supplyconfiguration from previous phase. In a tact ical level the most relevant examp les are fleet design

    problems, and production and inventory planning. Must consider

    in planning decisions demand uncertainty, exchange rates,competition over the time horizon.

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    De'isi)n %4ases )3 a Su&&l, C4ain

    Supply Chain Operation Time horizon is weekly or daily.

    Su&&l, C4ain O&erati)n

    Time horizon is weekly or daily. Decisions regarding individual customer orders. Supply chain configurat ion is fixed and operating policies are

    determined. Goal is to implement the operating policies as effectively as

    possible. Allocate orders to inventory or production, set order due dates,

    generate pick lists at a warehouse, allocate an order to aparticular shipment, set delivery schedules, place replenishmentorders

    Much less uncertainty (shorttime horizon).

    %r)'ess 5ie6 )3 a Su&&l, C4ain

    Cycle view: processes in a supply chain are divided into aseries of cycles, each performed at the interfaces betweentwo successive supply chain stages.

    Push/pull view: processes in a supply chain are divided into

    two categories depending on whether they are executed inresponse to a customer order (pul l) or in ant ic ipation of acustomer order (push).

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    C,'le 5ie6 )3 Su&&l, C4ains

    Customer Order Cycle

    Replenishment Cycle

    Manufacturing Cycle

    Procurement Cycle

    Customer

    Retailer

    Distributor

    Manufacturer

    Supplier

    Customer order cycle (customer-retailer)

    Replenishment cycle (retailer-distributor)

    Manufacturing cycle (distributor-manufacturer)

    Procurement cycle (manufacturer-supplier)

    Cycle view clear ly defines processes involved and the owners of eachprocess. Specifies the roles and responsibilities of each member and thedesired outcome of each process

    %us4/%ull 5ie6 )3 Su&&l, C4ains

    Procurement,Manufacturing and

    Replenishment cycles

    Customer Order

    Cycle

    Customer Order Arrives

    PUSH PROCESSES PULL PROCESSES

    Pull: execution is initiated in response to a customer order (reactive).Push: execut ion is in it iated in ant icipat ion of customer orders

    (speculative).Push/pull boundary separates push processes from pull processes.

    Supply chain processes fall into one of two categories depending on the timing of theirexecution relative to customer demand.

    %us4/%ull 5ie6 )3Su&&l, C4ain %r)'esses

    Useful in considering strategic decisions relating to supplychain design more global view of how supply chainprocesses relate to customer orders.

    Can combine the push/pull and cycle views

    L.L. Bean (Figure 1.6) (Administracin de la Cadena de Suministro).Dell (Figure 1.7) (Administracin de la Cadena de Suministro). The relative proportion of push and pull processes can have

    an impact on supply chain performance

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    %r)'es) -a'r) de una 'adena desu-inistr).

    Todos los procesos de la cadena de suministro y los dos enfoques deprocesos, se clasifican en tres procesos macro:

    Administracin de la relacin con el cliente (ARC). Administracin de la cadena de suministro interna (ACSI). Administracin de la relacin con el proveedor (ARP).

    ARP ACSI ARC

    Proveedor Compaia Cliente

    PROCESO MACRO DE UNACADENA DE SUMINISTRO

    FuenteNegociacinCompraColaboracin para el diseoColaboracin para el suministro.

    Planeacin estrategica.Planeacin de la demanda.Planeacin del suministro.Cumplimiento.Servicio de campo.

    MercadoPrecio.Venta.Centro de llamadas.Administracin de los pedidos.

    E;e-&l)s de 'adena de su-inistr).Cas)s de estudi).

    Exposicin: de los casos de estudio. Gateway

    Zara McMaster Carr / W.W. Grainger

    Toyota

    Amazon / Borders / Barnes and Noble

    Libro: Administracin de la Cadena de Suministro. Sunil Chopra / Peter Meindl.

    Tarea:1. Ejemplo Cadena de Suministro.

    Videos para analizar.Qu es la Administracin de la Cadena de Suministro?https://www.youtube.com/watch?v=nS_OD8jmUug

    Tarea:

    2. Preguntas de discusin pg. (20-21).